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Husqvarna FS5000 D User Manual

Husqvarna FS5000 D
70 pages
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FS5000 D
FS7000 D
Operator’s manual
Please read the operator’s manual carefully and make sure you understand the
instructions before using the machine.

Table of Contents

Questions and Answers:

Husqvarna FS5000 D Specifications

General IconGeneral
BrandHusqvarna
ModelFS5000 D
CategorySaw
LanguageEnglish

Summary

Key to Symbols

Machine Symbols Guide

Explains various symbols found on the machine for operation and safety.

Key to Symbols: Warning Levels

Warning Level Explanations

Details the meanings of WARNING, CAUTION, and NOTICE symbols.

Product Presentation

Introduction and Manufacturer History

Welcomes the customer and provides background on Husqvarna's heritage.

Product Design and Features

Describes the walk-behind flat saws, engine, power transmission, and optional features.

Machine Component Identification

FS5000 D Component Identification

Lists and identifies all parts of the FS5000 D flat saw.

FS7000 D Component Identification

Lists and identifies all parts of the FS7000 D flat saw.

Control Panel Overview

Details the functions and components of the machine's control panel.

Machine Safety Equipment

General Safety and Machine Stop

Covers general safety rules and the operation of the machine stop.

Blade Guard Safety

Emphasizes checking the blade guard for correct fitment and condition.

Protection Covers and Muffler Safety

Discusses the importance of protection covers and muffler safety.

Blade Handling and Conversion

Blade Handling and Types

Covers general blade use, instability, diamond blades, and cooling.

Blade Size Conversion Information

Provides a table for converting blade sizes and related specifications.

Fuel Handling

General Fuel Safety Precautions

Details safety measures for handling fuel and avoiding hazards.

Fuel Types and Refueling

Specifies fuel types and procedures for safe refueling.

Battery Handling

General Battery Precautions

Outlines safety measures when working with lead-acid batteries.

Battery Connection and Jump Starting

Explains how to connect/disconnect batteries and use jump leads.

Operating Procedures

Protective Equipment Requirements

Lists essential personal protective equipment for safe operation.

General Safety and Operator Responsibility

Covers general safety rules, operator responsibility, and machine cleanliness.

Machine Modifications and Work Area Safety

Warns against unauthorized modifications and ensures safe working areas.

Basic Working Techniques

Provides fundamental techniques for operating the flat saw safely.

Machine Operation

Handle Position Adjustment

Details how to adjust the handlebar for height and length.

Moving the Machine

Explains procedures for moving the machine with the engine off.

Moving the Saw with Engine On

Guides on moving the saw while the engine is running.

Fitting the Blade

Step-by-step instructions for installing the cutting blade.

Blade Guard Installation and Removal

Procedures for attaching, removing, and checking the blade guard.

Blade Depth Stop Setting

Explains how to set and use the blade depth stop feature.

Sawing Techniques: Depth and Tracking

Details setting cutting depth, zeroing the blade, and straight-line sawing.

Transport and Storage Procedures

Guidelines for safely transporting and storing the machine.

Gearbox and Blade Size Conversion

Long-Term Storage Requirements

Steps for preparing the machine for extended storage.

Engine-Blade Shaft-Gearbox Speed Adjustment

Explains how to adjust speed configurations for different blade sizes.

1-Speed Gearbox Model Operation

Details configuration for 1-speed gearbox models and blade size changes.

3-Speed Gearbox Model Operation

Details the operation and shifting of the 3-speed gearbox.

3-Speed Gearbox Configuration Example

Provides an example of changing blade drive configuration for a 3-speed model.

Blade Drive Configuration Changes

Details specific component changes for different blade drive configurations.

Blade Size Conversion Charts

Table detailing part numbers for converting blade sizes for FS5000 D.

FS5000 D 3-Speed Blade Size Conversion Chart

Table detailing part numbers for FS5000 D 3-speed blade size conversions.

FS7000 D 1-Speed Blade Size Conversion Chart

Table detailing part numbers for FS7000 D 1-speed blade size conversions.

FS7000 D 3-Speed Blade Size Conversion Chart

Table detailing part numbers for FS7000 D 3-speed blade size conversions.

Machine Accessories

Blade Guard Conversion Kits

Lists available blade guards for specific diamond blade sizes.

Weight and Optional Kits

Lists available weight kits and optional kits like dual light.

Starting and Stopping Procedures

Before Starting Checks

Essential checks and preparations before operating the machine.

Initial Startup Procedures

Steps for starting the machine for the first time and aligning components.

Water Safety System and Starting Cut

Explains the water system and how to initiate the cutting process.

Stopping the Machine and Engine

Procedures for safely stopping the cutting process and the engine.

Menu System Navigation

Menu Overview and Navigation

Provides a visual map of the menu structure and navigation options.

Menu System Explanation

Details the functions of various menu options like language and units.

Gearbox and Blade Information

Shows recommended RPM and gear settings for blade sizes.

Warning Symbols on the Display

Explains the meaning of various warning and indicator symbols on the display.

Maintenance and Service

General Maintenance and Cleaning Procedures

Covers general safety, cleaning methods, and component care.

Service Schedule Overview

Outlines recommended service intervals based on operating hours.

Daily Maintenance Tasks

Lists daily checks required to maintain the machine.

Daily Checks: Coolant and Oil Levels

Details how to check radiator coolant and engine oil levels.

Daily Checks: Blade Guard and Hoses

Covers inspection of the blade guard, hoses, and clamps.

Hose, Clamp, and Air Cleaner Checks

Guides on inspecting hoses, clamps, and the air cleaner indicator.

Gearbox Draining and Water Spray Check

Instructions for draining gearbox water and checking blade water spray.

Water Valve and Fuel Filter Draining

Procedures for checking water valve function and draining the fuel filter.

First 50 Hours: Engine Oil and Filter Replacement

Steps for replacing engine oil and filter after the first 50 operating hours.

50 Hours Service: Air Filter and Belt Tension

Instructions for cleaning the air filter and checking V-belt tension.

100 Hours Service and Lubrication

Covers 100-hour service tasks and general lubrication points.

250 Hours Service Tasks

Details 250-hour service requirements like filter and bearing lubrication.

500 Hours Service: Gearbox Fluid

Instructions for replacing engine gearbox fluid.

Hydraulic System Filter and Fluid Replacement

Steps for replacing the hydraulic system filter and fluid.

Engine Fuel Filter Replacement

Guidance on replacing the spin-on fuel filter.

Radiator Cleaning and Yearly Maintenance

Procedures for cleaning the radiator and performing yearly maintenance.

Air Filter and Coolant Freeze Protection

Instructions for replacing air filters and checking coolant protection.

Lubrication Points

Identifies all lubrication points on the machine.

Diesel Particulate Filter (DPF) Regeneration

Introduction to the DPF system and regeneration process.

Stationary Regeneration Procedure

Detailed steps for activating and performing stationary regeneration.

Aborting Regeneration and Backup Mode

Instructions on how to abort regeneration and what backup mode entails.

Troubleshooting

Incidents During Sawing

Lists common sawing problems, their causes, and possible solutions.

Error Messages and DTC Codes

Explains various error messages, DTC descriptions, and possible actions.

Error Messages: Clutch, Pump, and Lights

Continues listing error codes related to clutch, water pump, and working lights.

Error Messages: Hydraulic and E-track Systems

Details error codes for hydraulic and E-track systems, including motor faults.

Technical Data

Battery Specifications

Provides technical data for the machine's battery.

Hydraulic Fluid, Lubricants, and Coolant

Details specifications for hydraulic fluid, lubricants, and coolant mixtures.

FS5000 D Technical Specifications

Lists key technical data for the FS5000 D model, including dimensions and performance.

FS5000 D Saw Dimensions and Engine

Provides detailed dimensions and engine specifications for the FS5000 D.

FS7000 D Technical Specifications

Lists key technical data for the FS7000 D model, including dimensions and performance.

FS7000 D Saw Dimensions and Engine

Provides detailed dimensions and engine specifications for the FS7000 D.

Noise Emissions Data

Presents measured and guaranteed noise emission levels and vibration data.

Relays and Fuses

FS5000 D Relay and Fuse Layout

Identifies relays and fuses for the FS5000 D model.

FS7000 D Relay and Fuse Layout

Identifies relays and fuses for the FS7000 D model.

EC Declaration of Conformity

US Warranty Statement

Warranty Policy and Equipment Coverage

Outlines the warranty terms, conditions, and exceptions for Husqvarna equipment.

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