English – 1
Workshop manual
Rider 111 B5, Rider 111 B
Contents
Safety regulations .............................................. 2
General instructions .........................................2
Special instructions ..........................................2
Special tools ........................................................3
Technical data .....................................................4
Dimensions .......................................................4
Engine ..............................................................4
Electrical system .............................................. 4
Noise emissions and cutting width ...................4
Sound levels .....................................................4
Vibration levels .................................................4
Transmission .................................................... 5
Cutting unit .......................................................5
Tightening moments .........................................5
Play .................................................................. 5
Delivery and dealer service ............................... 6
Pre-delivery service ......................................... 6
After the fi rst 8 hours ........................................6
Dealer service .................................................. 7
Maintenance schedule .................................... 8
Delivery measures ..............................................9
To our dealer ....................................................9
Packaging and unpacking ................................9
Parts enclosed in packaging, Rider ..................9
Battery ............................................................ 10
Steering wheel ................................................ 11
Checking the engine’s oil level ....................... 11
Wheels ........................................................... 12
Administration .................................................12
Design and function .........................................13
General ...........................................................13
Serial number ................................................. 14
Engine ............................................................15
Steering .......................................................... 16
Driving ............................................................ 17
Mowing deck .................................................17
Reparation instructions ................................... 18
Removing engine ...........................................18
Replacing engine ............................................18
Fuel tank .........................................................18
Changing the oil ............................................. 19
Checking and adjusting steering wires ..........19
Replacing steering wires ................................20
Removal/installation of steering axle ..............21
Removal/installation of wire wheel .................22
Checking and adjusting brake wire ................ 23
Checking and adjusting gear control .............24
Checking and adjusting freewheel clutch ......24
Checking and adjusting throttle ......................25
Replacing articulated steering bearing ...........25
Removal of swing axle ................................... 29
Replacing the pendulum shaft bushings ........ 30
Replacing the bearings in the middle
deck belt pulleys ............................................. 30
Installation of swing axle ................................ 31
Replacing hydrostatic transmission wire ........32
Replacing belt 4, as far as the cutting deck ....35
Replacing belt 3, cutting deck drive ................37
Removing the cutting unit .............................. 39
Service position for the cutting unit ................ 40
Fitting the cutting head ...................................40
Removal of blades and blade housing ...........41
Grinding and balancing of blades ................... 42
Electrical system .............................................. 43
Circuit diagram ............................................... 43
Electrical system components ........................ 44
Microswitch: Seat ........................................... 44
Microswitch: Mowing Deck .............................44
Microswitch: Pedal arrangement ....................44
Ignition and Starter Lock ................................ 45
Main fuse ........................................................ 45
Appendix: Trouble shooting schedule