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Husqvarna TC 125 2017 User Manual

Husqvarna TC 125 2017
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OWNER'S MANUAL 2017
TC 125
TC 250
TX 300
Art. no. 3402094en

Table of Contents

Questions and Answers:

Husqvarna TC 125 2017 Specifications

General IconGeneral
Displacement124.8 cm³
Bore x Stroke54 x 54.5 mm
Transmission6-speed
StarterKickstarter
Front tire80/100-21
Engine TypeSingle cylinder, 2-stroke
Fuel Tank Capacity7.5 l
CoolingLiquid-cooled
ClutchWet multi-disc
FrameChromium molybdenum
Front suspensionUSD 48 mm
Rear suspensionMonoshock
Front brakeDisc
Rear brakeDisc
Rear tire100/90-19
Ground Clearance370 mm
Wheelbase1, 485 mm (58.5 in)

Summary

Means of Representation

Symbols Used

Explains the meaning of various symbols used in the manual for clarity.

Formats Used

Details the typographical formats used for names, brands, and terms.

Safety Advice

Use Definition – Intended Use

Specifies the intended use for TC and TX models and compliance with regulations.

Safety Advice

Highlights the importance of following safety instructions and checking warning labels.

Degrees of Risk and Symbols

Defines danger levels and associated symbols for warnings and hazards.

Tampering Warning

Warns against tampering with noise control systems and lists prohibited acts.

Safe Operation

Provides guidelines for safe operation, including rider fitness and environmental safety.

Protective Clothing

Emphasizes the importance of wearing appropriate protective clothing for safety.

Work Rules

Outlines general work rules, including tool usage and parts replacement.

Environment

Discusses responsible motorcycle use and environmental consciousness.

Owner's Manual

Stresses the importance of reading the manual for safe operation and maintenance.

Important Notes

Manufacturer and Implied Warranty

Details warranty conditions and the necessity of authorized service.

Operating and Auxiliary Substances

Warns about fuel handling and specifies approved operating substances.

Spare Parts, Accessories

Recommends using approved spare parts and accessories installed by authorized workshops.

Service

Highlights the importance of correct service for vehicle longevity and performance.

Figures

Notes that figures may show special equipment and not always fully disassembled components.

Customer Service

Directs users to authorized dealers for questions regarding the vehicle.

View of Vehicle

View of Vehicle, Front Left (Example)

Diagram identifying key components of the front left view of the motorcycle.

View of Vehicle, Rear Right (Example)

Diagram identifying key components of the rear right view of the motorcycle.

Serial Numbers

Chassis Number

Shows the location of the chassis number on the steering head.

Type Label

Indicates the location of the type label on the front of the steering head.

Engine Number

Shows the location of the engine number for TC 125 and TC 250/TX 300 models.

Fork Part Number

Identifies the location of the fork part number on the fork stub.

Shock Absorber Article Number

Specifies the location of the shock absorber article number.

Controls

Clutch Lever

Describes the clutch lever and its automatic adjustment.

Hand Brake Lever

Explains the function of the hand brake lever for the front brake.

Throttle Grip

Identifies the throttle grip on the right side of the handlebar.

Kill Switch

Details the function and states of the kill switch.

Electric Starter Button (TX 300)

Describes the electric starter button and its possible states.

Opening the Filler Cap

Provides instructions and safety warnings for opening the fuel filler cap.

Closing the Filler Cap

Explains how to properly close the fuel filler cap.

Fuel Tap (All TC models)

Details the function and possible states of the fuel tap.

Fuel Tap (TX 300)

Explains the function and states of the fuel tap on the TX 300.

Choke

Describes the choke mechanism for cold starts and its deactivation.

Shift Lever

Identifies the shift lever and illustrates gear positions.

Kick Starter

Locates the kick starter and provides a tip for its use.

Foot Brake Lever

Identifies the foot brake lever for the rear brake.

Plug-in Stand (All TC models)

Explains the use of the plug-in stand for parking.

Side Stand (TX 300)

Locates the side stand and provides a tip for securing it while riding.

Service Hour Counter

Describes the service hour counter and its inability to be cleared or adjusted.

Preparing for Use

Advice on First Use

Offers crucial advice for initial operation, safety, and familiarization.

Running in the Engine

Provides guidelines for the engine's running-in phase to ensure longevity.

Preparing the Vehicle for Difficult Riding Conditions

Details preparations for challenging riding conditions like sand or mud.

Preparing for Rides on Dry Sand

Specific steps for preparing the motorcycle for riding on dry sand.

Preparing for Rides on Wet Sand

Specific steps for preparing the motorcycle for riding on wet sand.

Preparing for Rides on Wet and Muddy Surfaces

Specific steps for preparing the motorcycle for wet and muddy terrain.

Preparations for Riding at High Temperatures and Low Speeds

Guidelines for riding in high temperatures and at low speeds.

Preparing for Rides at Low Temperature or in Snow

Specific preparations for riding in low temperatures or snow.

Riding Instructions

Checks and Maintenance Work When Preparing for Use

Lists essential checks before operating the vehicle for safety.

Starting

Provides safety warnings and instructions for starting the engine.

Starting Off

Details the procedure for starting off from a stationary position.

Shifting, Riding

Guides on gear shifting, riding techniques, and engine speed management.

Braking

Offers warnings and advice on proper braking techniques.

Stopping, Parking

Provides instructions and safety precautions for stopping and parking the motorcycle.

Transport

Offers guidance and warnings related to transporting the motorcycle.

Refueling

Details safety precautions and procedures for refueling the motorcycle.

Service Schedule

All TC Models

Lists required maintenance tasks and intervals for TC models.

TX 300

Lists required maintenance tasks and intervals for the TX 300 model.

Tuning the Chassis

Checking the Basic Chassis Setting with the Rider's Weight

Explains how to adjust suspension based on rider weight.

Air Suspension AER 48

Details the air suspension system used in the fork.

Compression Damping of the Shock Absorber

Explains compression damping and its high-speed/low-speed ranges.

Adjusting the Low-Speed Compression Damping of the Shock Absorber

Provides instructions for adjusting low-speed compression damping.

Adjusting the High-Speed Compression Damping of the Shock Absorber

Provides instructions for adjusting high-speed compression damping.

Adjusting the Rebound Damping of the Shock Absorber

Details the procedure for adjusting the shock absorber's rebound damping.

Measuring the Rear Wheel Dimension Unloaded

Instructions for measuring rear wheel dimension before sag adjustment.

Checking the Static Sag of the Shock Absorber

Explains how to check the static sag of the rear shock absorber.

Checking the Riding Sag of the Shock Absorber

Details the procedure for checking the riding sag of the rear shock absorber.

Adjusting the Spring Preload of the Shock Absorber

Provides steps for adjusting the shock absorber's spring preload.

Adjusting the Riding Sag

Instructions for adjusting the riding sag of the rear shock absorber.

Checking the Basic Setting of the Fork

Guidance on checking the fork's basic suspension setting.

Adjusting the Fork Air Pressure

Explains how to adjust the air pressure in the front fork.

Adjusting the Compression Damping of the Fork

Details how to adjust the fork's compression damping.

Adjusting the Rebound Damping of the Fork

Details how to adjust the fork's rebound damping.

Handlebar Position

Describes the adjustable handlebar mounting positions.

Adjusting the Handlebar Position

Provides step-by-step instructions for adjusting handlebar position.

Service Work on the Chassis

Raising the Motorcycle with a Lift Stand

Instructions on safely raising the motorcycle using a lift stand.

Removing the Motorcycle from the Lift Stand

Procedure for safely removing the motorcycle from a lift stand.

Bleeding the Fork Legs

Steps for bleeding air from the front fork legs.

Cleaning the Dust Boots of the Fork Legs

Guide on cleaning fork dust boots to prevent seal leaks.

Removing the Fork Legs

Detailed instructions for removing the front fork legs.

Installing the Fork Legs

Step-by-step guide for correctly installing the front fork legs.

Removing the Fork Protector

Procedure for removing the fork protectors.

Installing the Fork Protector

Instructions for reinstalling the fork protectors.

Removing the Lower Triple Clamp

Steps for removing the lower triple clamp assembly.

Installing the Lower Triple Clamp

Procedure for installing the lower triple clamp assembly.

Checking the Play of the Steering Head Bearing

How to check for play in the steering head bearing.

Adjusting the Steering Head Bearing Play

Instructions for adjusting steering head bearing play.

Greasing the Steering Head Bearing

Details on greasing the steering head bearing.

Removing the Start Number Plate

Procedure for removing the front start number plate.

Installing the Start Number Plate

Instructions for installing the front start number plate.

Removing the Front Fender

Steps for removing the front fender.

Installing the Front Fender

Procedure for installing the front fender.

Removing the Shock Absorber

Detailed steps for removing the rear shock absorber.

Installing the Shock Absorber

Instructions for correctly installing the rear shock absorber.

Removing the Seat

Procedure for removing the motorcycle seat.

Mounting the Seat

Instructions for correctly mounting the motorcycle seat.

Removing the Air Filter Box Cover

Steps for removing the air filter box cover.

Installing the Air Filter Box Cover

Instructions for installing the air filter box cover.

Removing the Air Filter

Details on removing the air filter and warnings about operating without one.

Cleaning the Air Filter and Air Filter Box

Procedure for cleaning the air filter and its housing.

Installing the Air Filter

Instructions for correctly installing the cleaned air filter.

Sealing the Air Filter Box

Guide on sealing the air filter box cover.

Removing the Main Silencer

Steps for removing the main silencer (exhaust).

Installing the Main Silencer

Instructions for reinstalling the main silencer.

Changing the Glass Fiber Yarn Filling in the Main Silencer

Procedure for changing the glass fiber yarn filling in the main silencer.

Removing the Right Side Cover

Steps for removing the right side cover panel.

Installing the Right Side Cover

Instructions for installing the right side cover panel.

Removing the Fuel Tank

Details safety warnings and steps for removing the fuel tank.

Installing the Fuel Tank

Procedure for correctly installing the fuel tank.

Checking the Chain for Dirt

Guide on how to check the drive chain for dirt.

Cleaning the Chain

Provides instructions and warnings for cleaning the drive chain.

Checking the Chain Tension

Explains how to check and measure drive chain tension.

Adjusting the Chain Tension

Instructions for adjusting the drive chain tension correctly.

Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide

Guide for checking wear on chain, sprockets, and chain guide.

Checking the Frame

Instructions on inspecting the frame for cracks or deformation.

Checking the Swingarm

Guide for inspecting the swingarm for damage or deformation.

Checking the Throttle Cable Routing

How to check and correct the routing of the throttle cable.

Checking the Rubber Grip

Procedure for checking the handlebar rubber grips for wear or damage.

Adjusting the Basic Position of the Clutch Lever

Guide on adjusting the clutch lever position for rider comfort.

Checking/Correcting the Fluid Level of the Hydraulic Clutch

How to check and maintain the hydraulic clutch fluid level.

Changing the Hydraulic Clutch Fluid

Procedure for changing the hydraulic clutch fluid.

Brake System

Checking the Free Travel of the Hand Brake Lever

How to check and adjust the free travel of the front brake lever.

Adjusting the Basic Position of the Hand Brake Lever

Guide on adjusting the hand brake lever position for ergonomics.

Checking the Brake Discs

Instructions for checking brake disc thickness and condition.

Checking the Front Brake Fluid Level

How to check the front brake fluid level and related warnings.

Adding Front Brake Fluid

Procedure for adding front brake fluid, including safety precautions.

Checking the Front Brake Linings

Guide on checking the minimum thickness and condition of front brake linings.

Changing the Front Brake Linings

Instructions for replacing worn or damaged front brake linings.

Checking the Free Travel of Foot Brake Lever

How to check and adjust the free travel of the rear brake lever.

Adjusting the Basic Position of the Foot Brake Lever

Guide on adjusting the foot brake lever position for rider preference.

Checking the Rear Brake Fluid Level

How to check the rear brake fluid level and related warnings.

Adding Rear Brake Fluid

Procedure for adding rear brake fluid, including safety precautions.

Checking the Rear Brake Linings

Guide on checking the minimum thickness and condition of rear brake linings.

Changing the Rear Brake Linings

Instructions for replacing worn or damaged rear brake linings.

Wheels, Tires

Removing the Front Wheel

Detailed steps for safely removing the front wheel.

Installing the Front Wheel

Instructions for correctly installing the front wheel.

Removing the Rear Wheel

Detailed steps for safely removing the rear wheel.

Installing the Rear Wheel

Instructions for correctly installing the rear wheel.

Checking the Tire Condition

Guide on checking tires for damage, wear, and age.

Checking the Tire Air Pressure

Instructions for checking and correcting tire air pressure.

Checking Spoke Tension

How to check and correct spoke tension for wheel integrity.

Electrical System

Removing the Battery (TX 300)

Procedure for safely removing the battery from the TX 300.

Installing the Battery (TX 300)

Instructions for correctly installing the battery in the TX 300.

Recharging the Battery (TX 300)

Guide on how to recharge the battery, including safety and voltage checks.

Changing the Main Fuse (TX 300)

Steps for replacing the main fuse to protect the electrical system.

Cooling System

Cooling System

Explains the engine's cooling system operation and factors affecting cooling.

Radiator Cover (TC 125)

Details the radiator cover's function and temperature ranges for its use.

Installing the Radiator Cover (TC 125)

Instructions for installing the radiator cover on TC 125.

Removing the Radiator Cover (TC 125)

Steps for removing the radiator cover from TC 125.

Checking the Antifreeze and Coolant Level

Guide on checking antifreeze protection and coolant level.

Checking the Coolant Level

Instructions for checking the coolant level in the radiator.

Draining the Coolant

Procedure for draining the coolant from the cooling system.

Refilling with Coolant

Steps for refilling the cooling system with coolant.

Tuning the Engine

Checking the Play in the Throttle Cable

How to check throttle cable play and its effect on idle speed.

Adjusting the Play in the Throttle Cable

Procedure for adjusting the throttle cable play.

Carburetor Setting

Explains the effects of different carburetor components on performance.

Carburetor – Idle

Discusses the importance of correct idle setting for starting and stable idling.

Carburetor – Adjusting the Idle Speed

Instructions for adjusting the engine's idle speed.

Emptying the Carburetor Float Chamber

Procedure for emptying the carburetor float chamber.

Plug-in Connector of Ignition Timing Map Adjustment

Explains the function of the ignition timing map adjustment connector.

Changing the Ignition Timing Map

Guide on switching between 'Soft' and 'Performance' ignition maps.

Checking the Basic Position of the Shift Lever

How to check the shift lever's basic position relative to the rider's boot.

Adjusting the Basic Position of the Shift Lever

Instructions for adjusting the shift lever's basic position.

Engine Characteristic – Auxiliary Spring (TC 250, TX 300)

Describes the auxiliary spring and its role in engine characteristic.

Engine Characteristic – Setting the Auxiliary Spring (TC 250, TX 300)

Procedure for setting the auxiliary spring to influence engine characteristic.

Service Work on the Engine

Checking the Gear Oil Level

How to check the engine's gear oil level.

Changing the Gear Oil

Procedure for changing the engine's gear oil, including safety warnings.

Adding Gear Oil

Instructions for topping up gear oil when the engine is cold.

Cleaning, Care

Cleaning the Motorcycle

Guidance on proper cleaning techniques and material care for the motorcycle.

Storage

Storage

Steps and precautions for storing the motorcycle for extended periods.

Preparing for Use After Storage

Procedure for preparing the motorcycle after it has been stored.

Troubleshooting

Technical Data

Engine

Provides detailed technical specifications for the engine (TC 125, TC 250, TX 300).

Engine Tightening Torques

Lists torque specifications for various engine screws and nuts.

Carburetor

Technical details and settings for the carburetor models.

Capacities

Lists fluid capacities for gear oil, coolant, and fuel.

Chassis

Technical data related to the motorcycle's chassis components.

Fork

Technical specifications and settings for the front fork.

Shock Absorber

Technical specifications and adjustment data for the shock absorber.

Chassis Tightening Torques

Lists torque specifications for chassis-related screws and nuts.

Substances

Auxiliary Substances

Standards

List of Abbreviations

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