Husqvarna TC 50 Mini User Manual

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OWNER'S MANUAL 2018

TC 50

TC 50 Mini

Art. no. 3402161en

Table of Contents

Default Chapter4
- Table of Contents4
1 Means of Representation7
- Symbols Used7
- Formats Used7
2 Safety Advice8
- Use Definition - Intended Use8
- Misuse8
- Degrees of Risk and Symbols8
- Tampering Warning9
- Safe Operation9
- Protective Clothing10
- Work Rules10
- Environment10
- Owner's Manual10
3 Important Notes11
- Manufacturer and Implied Warranty11
- Operating and Auxiliary Substances11
- Spare Parts, Accessories11
- Service11
- Figures11
- Customer Service12
4 View of Vehicle13
- View of Vehicle, Front Left (Example)13
- View of Vehicle, Rear Right (Example)14
5 Serial Numbers15
- Chassis Number15
- Type Label15
- Engine Number15
- Fork Part Number15
- Shock Absorber Article Number16
6 Controls17
- Hand Brake Lever17
- Throttle Grip17
- Kill Switch17
- Opening Filler Cap17
- Closing the Filler Cap18
- Opening Oil Tank Cap (TC 50 Mini)18
- Closing Oil Tank Cap (TC 50 Mini)19
- Fuel Tap19
- Choke (TC 50)19
- Choke (TC 50 Mini)19
- Kick Starter20
- Foot Brake Lever20
- Plug-In Stand20
- Service Hour Counter21
7 Preparing for Use22
- Advice on First Use22
- Running in the Engine24
8 Riding Instructions25
- Checks and Maintenance Measures When Preparing for Use25
- Starting the Vehicle25
- Starting off26
- Riding26
- Applying the Brakes27
- Stopping, Parking27
- Transporting28
- Refueling28
- Filling up with Oil (TC 50 Mini)29
9 Service Schedule30
- Additional Information30
- Required Work30
- Recommended Work31
10 Tuning the Chassis32
- Checking the Basic Chassis Setting with the Rider's Weight32
- Air Suspension AER 35 (TC 50)32
- Compression Damping of the Shock Absorber (TC 50)33
- Adjusting the Low-Speed Compression Damping of the Shock Absorber (TC 50)33
- Adjusting the High-Speed Compression Damping of the Shock Absorber (TC 50)34
- Adjusting the Rebound Damping of the Shock Absorber34
- Measuring Rear Wheel Sag Unloaded36
- Checking the Static Sag of the Shock Absorber36
- Checking the Riding Sag of the Shock Absorber37
- Adjusting the Spring Pretension of the Shock Absorber37
- Adjusting the Riding Sag39
- Checking the Basic Setting of the Fork40
- Adjusting the Fork Air Pressure (TC 50)40
- Adjusting the Rebound Damping of the Fork (TC 50)41
- Handlebar Position42
- Adjusting the Handlebar Position42
- Adjusting the Seat Height43
11 Service Work on the Chassis45
- Raising the Motorcycle with a Lift Stand45
- Removing the Motorcycle from the Lift Stand45
- Bleeding the Fork Legs45
- Cleaning the Dust Boots of the Fork Legs46
- Removing the Fork Protector47
- Installing the Fork Protector47
- Removing the Fork Legs48
- Installing the Fork Legs48
- Removing the Lower Triple Clamp50
- Installing the Lower Triple Clamp50
  - Tighten Screws Guideline Screw, Top Triple Clamp52
  - Screw, Top Triple M852
  - Tighten Screws Guideline Screw, Bottom Triple Clamp52
  - Screw, Bottom M852
  - (TC 50 Mini) - Position the Fork Legs52
  - Bleeder Screws52
  - Info52
  - Guideline52
- Checking Play of Steering Head Bearing53
  - Position the Brake Caliper, and Mount and Tighten Screws53
  - Screw, Front M8X6053
- Adjusting the Steering Head Bearing Play54
- Greasing the Steering Head Bearing55
- Removing the Fuel Tank55
- Installing the Fuel Tank56
- Removing the Start Number Plate57
- Installing the Start Number Plate58
- Removing Front Fender58
- Installing Front Fender58
- Removing the Right Side Cover59
- Installing the Right Side Cover60
- Securing Right Side Cover61
- Removing the Left Side Cover61
- Installing the Left Side Cover62
- Securing Left Side Cover63
- Removing the Shock Absorber63
- Installing the Shock Absorber64
- Removing the Seat65
- Mounting the Seat65
- Removing the Air Filter66
- Installing the Air Filter66
- Cleaning the Air Filter and Air Filter Box67
- Removing the Main Silencer67
- Installing the Main Silencer68
- Changing the Glass Fiber Yarn Filling of the Main Silencer68
- Removing the Engine Sprocket Cover69
- Installing the Engine Sprocket Cover70
  - Checking the Chain for Dirt70
  - Cleaning the Chain71
  - Checking the Chain Tension71
  - Adjusting the Chain Tension72
  - Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide73
  - Adjusting the Chain Guide75
  - Checking the Frame76
  - Checking the Swingarm76
  - Checking the Routing of the Throttle Cable76
  - Checking the Rubber Grip77
  - Additionally Securing the Rubber Grip77
12 Brake System78
- Checking Play of Handbrake Lever78
- Adjusting the Play of the Hand Brake Lever78
- Adjusting the Basic Position of the Hand Brake Lever78
- Checking the Brake Discs79
- Checking the Front Brake Fluid Level80
- Adding Front Brake Fluid81
- Checking the Front Brake Linings82
- Changing the Front Brake Linings82
- Checking the Free Travel of the Foot Brake Lever85
- Adjusting the Free Travel of the Foot Brake Lever86
- Adjusting the Basic Position of the Foot Brake Lever86
- Checking the Rear Brake Fluid Level87
- Adding Rear Brake Fluid87
- Checking the Rear Brake Linings89
- Changing the Rear Brake Linings89
13 Wheels, Tires92
- Removing the Front Wheel92
- Installing the Front Wheel92
- Removing the Rear Wheel93
- Installing the Rear Wheel94
- Checking the Tire Condition95
- Checking Tire Air Pressure96
- Checking Spoke Tension96
14 Cooling System98
- Checking the Antifreeze and Coolant Level98
- Checking the Coolant Level99
- Draining the Coolant100
- Refilling with Coolant100
15 Tuning the Engine102
- Checking the Installation Position of the Throttle Grip102
- Checking the Play in the Throttle Cable102
- Adjusting the Play in the Throttle Cable103
- Carburetor - Idle (TC 50)103
- Carburetor - Idle (TC 50 Mini)104
- Carburetor - Adjusting the Idle Speed (TC 50)104
- Carburetor - Adjusting the Idle Speed (TC 50 Mini)105
- Checking the Clutch Setting106
- Removing the Clutch Cover107
- Adjusting the Clutch107
- Installing the Clutch Cover109
16 Service Work on the Engine110
- Checking Oil Level (TC 50 Mini)110
- Bleeding the Oil Pump (TC 50 Mini)110
- Checking the Gear Oil Level111
- Changing the Gear Oil112
- Adding Gear Oil113
17 Cleaning, Care115
- Cleaning the Motorcycle115
18 Storage117
- Preparing for Use after Storage118
19 Troubleshooting119
20 Technical Data122
- Engine122
- Engine Tightening Torques122
- Carburetor with Carburetor Tuning123
- TC 50 Mini123
- Capacities124
- Gear Oil124
- Coolant124
- Fuel124
- Chassis124
- Tires125
- Fork125
- TC 50 Mini125
- Shock Absorber126
- TC 50 Mini126
- Chassis Tightening Torques127
21 Substances129
22 Auxiliary Substances131
23 Standards132
24 List of Abbreviations133
- Index134

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Husqvarna TC 50 Mini Specifications

General

Brand	Husqvarna
Model	TC 50 Mini
Category	Motorcycle
Language	English

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