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Husqvarna TXC 250 2010 User Manual

Husqvarna TXC 250 2010
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Workshop Manual
TC 250 / 2009
TC 250 / 2010
TE 250 / 2010
TXC 250 / 2010 (USA only)
Part. N. 8000 H1489 (10-2009)

Table of Contents

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Husqvarna TXC 250 2010 Specifications

General IconGeneral
Displacement249.5 cc
Transmission6-speed
Final DriveChain
Front Tire90/90-21
Rear Tire140/80-18
Engine TypeSingle-cylinder, 4-stroke
FrameSteel single tube
Front BrakeSingle disc, 260 mm
Rear BrakeSingle disc, 220 mm
Fuel Capacity8.5 L (2.25 gal)

Summary

MODELS COVERED

Chassis serial number

Unique identifier for the motorcycle's chassis.

Foreword

Recommended shop practices

Practical guidelines for performing effective service and maintenance.

IMPORTANT NOTICES

GENERAL INFORMATION

Engine

Technical specifications and details of the motorcycle's engine.

Brakes

Information on the braking system components and specifications.

Capacities

Fluid capacities and recommended lubricants for various motorcycle systems.

MAINTENANCE

Scheduled Maintenance Chart (TC - TE - TXC)

Detailed schedule for regular maintenance tasks for TC, TE, and TXC racing models.

TROUBLESHOOTING

ENGINE

Troubleshooting guide for common engine problems, their causes, and recommended solutions.

CHASSIS

Troubleshooting guide for common chassis and handling issues with potential remedies.

ELECTRICAL SYSTEM

Troubleshooting guide for diagnosing and resolving issues related to the motorcycle's electrical system.

SETTINGS AND ADJUSTMENTS

Valve clearance adjustment

Procedure for checking and adjusting valve clearances for optimal engine performance.

Suspension setup according to track condition

Guidelines for adjusting suspension based on terrain type and riding style.

Front fork adjustment

Instructions for adjusting compression and rebound damping on front fork components.

Compression adjustment

How to adjust the compression damping on the front suspension components.

GENERAL PROCEDURES

Exhaust system removal

Detailed procedure for removing the motorcycle's exhaust system components.

ENGINE DISASSEMBLY

Cylinder head removal

Step-by-step guide for removing the engine's cylinder head assembly.

Valve removal

Procedure for removing engine valves, collets, and springs.

Piston removal

Instructions on how to remove the piston from the cylinder.

ENGINE OVERHAUL

Clearances

Critical checks for ensuring all engine component clearances are within specified tolerances.

Valve seat refacing

Procedure for inspecting and refacing engine valve seats.

Crankshaft

Inspection and servicing procedures for the crankshaft and its related components.

ENGINE REASSEMBLY

Crankshaft assembly

Detailed steps for assembling the motorcycle engine crankshaft correctly.

Crankcase assembly

Procedures for correctly assembling the engine crankcase halves.

Clutch assembly

Procedure for correctly installing and assembling the motorcycle clutch components.

FRONT SUSPENSION

Front fork removal

Steps for removing the front suspension fork legs from the motorcycle.

Front fork disassembly (TC - TXC)

Detailed steps for taking apart the front fork components for TC and TXC models.

Settings

Principles and procedures for optimizing front suspension performance and tuning.

Compression adjustment

How to adjust the compression damping on the front suspension components.

REAR SUSPENSION

Rear shock absorber

Details on the rear shock absorber, its specifications, and maintenance.

Disassembling, servicing and assembling the rear shock absorber

Comprehensive guide for taking apart, servicing, and reassembling the rear shock absorber.

Shock absorber damping adjustment

How to adjust rebound and compression damping on the rear shock absorber.

BRAKES

Brake disc

Procedures for checking and servicing brake discs for wear and warp.

Checking brake pads for wear / replacing the pads

Instructions for checking brake pad wear and replacing them.

Bleeding the front braking system

Step-by-step guide to remove air from the front brake hydraulic system.

Bleeding the rear braking system

Procedure for bleeding air from the rear brake hydraulic system.

ELECTRICAL SYSTEM

Wiring diagram (TC)

Wiring diagram for the TC model, showing electrical connections.

Electrical components location (TC)

Identification and location of electrical system components on the TC model.

CHARGING SYSTEM (TE - TXC)

Overview of the charging system and its components for TE/TXC models.

BATTERY (TE - TXC)

Details on the battery type, maintenance, and charging procedures for TE/TXC models.

ENGINE COOLING

Coolant level check

Procedure for checking the engine coolant level and its importance.

Engine cooling system overhaul (TE-TXC)

Steps for overhauling the cooling system on TE-TXC models.

“KIT” INSTALLATION INSTRUCTIONS

Carburettor KIT (TC)

Instructions for installing the carburettor kit on TC models.

Turning indicators KIT (TE)

Instructions for installing the turning indicators kit on TE models.

HYDRAULICALLY CONTROLLED CLUTCH

Bleeding the clutch system

How to bleed air from the hydraulic clutch system for proper operation.

FUEL INJECTION SYSTEM

INJECTION FUEL FEEDING SYSTEM (TE-TXC)

Overview of the fuel injection system components and operation for TE-TXC models.

Operation Manual for "DIAGNOSTIC TOOL SOFTWARE KIT"

Instructions for using diagnostic software to check injection system parameters.

SPECIAL TOOLS

Crankcase puller

Description and part number for the crankcase puller tool.

Diagnostic Tool Software Kit

Details on the diagnostic software kit for checking system malfunctions.

TIGHTENING TORQUE FIGURES

Cylinder head

Specified torque values for cylinder head screws and related fasteners.

Front Suspension

Torque specifications for front suspension mounting bolts and components.

Rear Suspension

Torque values for rear suspension mounting bolts and components.

CHASSIS AND WHEELS

Wheel servicing

Procedures for checking and replacing wheel bearings and balancing wheels.

Rear chain sprocket, secondary drive sprocket and chain

Information on inspecting and replacing the drive chain and sprockets.

Checking chain and sprockets for wear

How to check the wear condition of the motorcycle's chain and sprockets.

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