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General| Year | 2004 |
|---|---|
| Manufacturer | Husqvarna |
| Model | WR 250 |
| Category | Motorcycle |
| Displacement | 249 cc |
| Bore x Stroke | 66.4 x 72 mm |
| Compression Ratio | 12.5:1 |
| Fuel System | Carburetor |
| Ignition | Electronic |
| Cooling System | Liquid cooled |
| Transmission | 6-speed |
| Final Drive | Chain |
| Front Suspension | Inverted fork |
| Front Brake | Single disc |
| Rear Brake | Single disc |
| Front Tire | 90/90-21 |
| Rear Tire | 140/80-18 |
| Engine Type | Single cylinder, two-stroke |
| Fuel Capacity | 9.5 L |
| Rear Suspension | Mono-shock |
Details on engine and motorcycle identification numbers.
Specifications for engine, cooling, bore, stroke, capacity, and starting.
Table detailing recommended lubricants and fluids for engine, transmission, and suspension.
Description of fuel supply valves and related warnings.
Essential pre-ride checks for safe operation, including fluids, controls, brakes, and suspension.
Procedure for starting cold and warm engines, including starter usage and warnings.
Detailed steps for breaking in a new engine to ensure optimal performance and longevity.
Procedure for replacing transmission oil, including notes and warnings.
Procedure for checking coolant level, including warnings and notes on cleaning.
Instructions for adjusting the throttle cable, including warnings.
Procedure for adjusting idle speed, including warnings about exhaust gas.
Instructions for adjusting clutch cable tension, free play, and lever position.
Procedure for disassembling clutch disks, including oil draining and cover removal.
How to check spark plug condition, heat range, and electrode gap.
Location and function of the voltage regulator.
Procedure for checking and adjusting ignition timing.
Description of the H.T.S. exhaust valve system, its operation, and adjustment.
Detailed procedure for adjusting front fork compression and extension.
Procedure for checking and cleaning the air filter.
Instructions for adjusting steering head bearings for safety.
Procedure for adjusting front brake lever and checking fluid level.
Procedure for adjusting rear brake pedal position.
Procedure for adjusting rear brake idle stroke and checking fluid level.
Guidelines for adjusting suspensions based on terrain and riding conditions.
Instructions for adjusting clutch cable tension and free play.
Procedure for checking chain wear, adjusting tension, and lubrication.
Procedure for measuring brake disc thickness and warpage.
Procedure for checking and changing brake fluid.
Procedure for bleeding the front brake system.
Procedure for bleeding the rear brake system.
Description of silencer function, warnings, and replacement procedure.
Information on wear limits for engine components.
Procedure for measuring piston ring and groove clearance.
Table of couplings for radial clearance and selection color codes.
Wear limits for connecting rod big end side clearance.
Description of clutch disks, including wear and thickness checks.
Procedure for checking clutch disc distortion and wear.
Procedure for measuring clutch spring free length and wear limit.
Procedure for checking compression ratio, including cylinder-piston fitting.
Introduction to carburetor maintenance and adjustment procedures.
Instructions on how to adjust carburetor settings based on conditions.
Guidelines for changing main and idle jets based on altitude and temperature.
Instructions for adjusting the idle circuit and pilot jet selection.
Instructions for adjusting the main circuit based on conditions.
Table listing main jet sizes and corresponding codes.
Procedure for replacing the throttle valve.
Instructions for final adjustment of the intermediate circuit.
Guidelines for adjusting suspensions based on terrain conditions.
General information on wheel inspection and deformation limits.
Instructions for checking wheel spokes tension and rim bending.
Description of the ignition and electrical system components.
Key to the wiring diagram, explaining symbols and abbreviations.
Diagram and legend for the CR 250 electrical system components.
Procedure for replacing headlamp bulbs.
Procedure for replacing rear tail light bulb.
Procedure for adjusting headlight aim.
List of tools provided with the motorcycle.
List of special tools required for maintenance.
Table of general tightening torques for various applications.
Table of specific tightening torques for various motorcycle parts.
List of optional parts available for the WR model.
List of optional parts available for the CR model.
Post-race check points and motorcycle storage procedures.
Warranty information regarding noise emissions and tampering warnings.
Description of spark arrester, maintenance, and cleanout instructions.
Comprehensive checklist of pre-delivery inspection items.
Schedule of maintenance tasks with intervals and actions for various parts.
Indicates possibility of severe personal injury or loss of life.
Indicates possibility of personal injury or equipment damage.
Provides helpful information.
Advises using only original Husqvarna parts.
Safety guidelines for parking the motorcycle and avoiding hazards to children.
Specifications for engine type, cooling, bore, stroke, capacity, and compression ratio.
Details on valve type and control mechanism.
Information on the valve timing system.
Details on engine oil mixture and lubrication during break-in.
Information on the oil used for the primary drive and gearbox.
Details on ignition type, advance, spark plug, and gap.
Specifications for carburetor type, venturi diameter, jets, and settings.
Details on clutch type (multidisk in oil bath).
Details on transmission type and gear ratios.
Table listing the final gear ratios for each speed.
Description of front suspension type, adjustment, and travel.
Description of rear suspension type and wheel stroke.
Description of front brake type, disc diameter, and control.
Description of rear brake type, disc diameter, and control.
Details on front and rear rim specifications.
Specifications for wheelbase, length, width, height, seat height, and capacities.
Description of fuel valve positions (OFF, ON, RES) and filter servicing.
Description of selectable functions: KMH, TRP, AVS, STP, MAX, DST, CLK.
Describes front brake lever location, adjustment, and warnings.
Location and function of the engine stop button.
Describes the kickstart pedal operation.
Essential pre-ride checks: fluids, controls, brakes, suspensions, and warnings.
Procedure for adjusting front fork compression.
Procedure for adjusting front fork extension.
Suspension settings for hard terrain.
Suspension settings for sandy terrain.
Adjustment of shock absorber compression damping.
Adjustment of shock absorber extension damping.
Procedure for chain disassembly and cleaning.
Instructions for washing chains without O-rings.
Instructions for washing chains with O-rings.
Procedure for lubricating chains without O-rings.
Procedure for chain disassembly and cleaning.
Instructions for washing chains without O-rings.
Instructions for washing chains with O-rings.
Procedure for lubricating chains without O-rings.
Important notes regarding brake lever operation after wheel removal.
Important notes regarding brake pedal operation after wheel removal.
Key to brake system components.
Warning against operating brake lever/pedal during pad removal.
Instructions for inspecting pads for wear and service limit.
Warnings about handling brake fluid and potential damage.
Warnings about handling brake fluid and potential damage.
Warnings about brake fluid type, contamination, and mixing.
Check packing regularly and replace if necessary.
Procedure for replacing the sound-deadening material in the silencer.
Carburetor settings for sandy track at moderate temperatures.
Carburetor settings for sandy track at low temperatures.
Carburetor settings for sandy track at high temperatures.
Procedures for cleaning and inspecting the motorcycle after a race.
Preparation steps for storing the motorcycle for extended periods.
Federal law warning against tampering with noise control systems.
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