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HUSTLER 4200 - User Manual

HUSTLER 4200
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4200/4300/4400
4420/4500/4600
Hustler Tractor
Owner’s Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
67062-2097
728444 Rev. 11/02
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HUSTLER 4200 Specifications

General IconGeneral
BrandHUSTLER
Model4200
CategoryLawn Mower
LanguageEnglish

Summary

General Information

Warranty Registration Process

Details on completing and submitting the warranty registration card for new equipment.

Locating Model and Serial Numbers

Information on where to find the tractor's model and serial numbers for service purposes.

Parts and Service Guidance

Recommendations for using genuine parts and obtaining authorized service for the tractor.

Two Year Limited Warranty

Warranty Coverage Explained

Details on what is covered by the two-year limited warranty for tractors and power units.

Covered Drive Train Components

Definition of specific components included in the drive train warranty coverage.

Warranty Service Provider

Information on who must perform warranty service and how to contact for assistance.

Warranty Exclusions List

A list of items and conditions explicitly not covered under the manufacturer's warranty.

Warranty Limitations and Disclaimers

Details on disclaimers, limitations of remedies, and time limits for warranty claims.

Owners Responsibilities

Outlines the owner's duties regarding maintenance, operation, and safety of the equipment.

Safety Precautions

Operation

Ignition Switch Function

Description of the tractor's ignition switch and its role in starting and operation.

Throttle Lever Operation

Explanation of how to use the throttle lever to control engine RPM and tractor speed.

Choke Control Mechanism

Details on the choke control used to aid in starting gasoline engines when cold.

Electric PTO Clutch Switch

Function of the switch that controls the engagement and disengagement of the PTO shaft.

Neutral Lock Levers

How to use neutral lock levers to secure the steering control lever in a neutral position.

Steering Control Lever

Operation of the steering lever for controlling tractor speed, direction, and braking.

Pump Clutch Lever

Engaging and disengaging the hydraulic pump drive belt using the pump clutch lever.

Parking Brake Lever

Instructions for engaging and releasing the parking brake to secure the tractor.

Attachment Lift Lever

Control of the hydraulic system for raising and lowering tractor attachments.

Auxiliary Control Lever

Operation of the auxiliary hydraulic cylinder control lever for optional attachments.

Electronic Hour Meter Function

How the electronic hour meter tracks tractor operating time for maintenance scheduling.

Warning Lights Interpretation

Explanation of indicator lights for engine oil, temperature, and alternator system status.

Safety Start Interlock System

Description of the safety system preventing unintentional engine starting.

Engine Starting Procedures

Step-by-step guide for starting the tractor engine, including safety interlock requirements.

Towing a Stalled Tractor

Instructions on how to safely tow the tractor if the engine stalls and cannot be restarted.

Driving the Tractor Safely

Guidance on controlling tractor speed and direction using the steering lever.

Operating Tips and Suggestions

Tips for smooth operation, steering sensitivity, and handling common operating scenarios.

Accessories

PTO Shaft Description

Description of the PTO shaft for delivering engine power to front attachments.

Front Tool Bar System

Connection point for front attachments and system for raising/lowering the tool bar.

Flotation Springs Function

Function of flotation springs acting as shock absorbers for front attachments.

Auxiliary Hydraulics System

System for supplying hydraulics to attachment cylinders using control valve and couplers.

Maintenance and Adjustments

Maintenance Locator Chart

Diagram illustrating the location of various maintenance points on the tractor.

Service Intervals Schedule

Schedule detailing maintenance tasks to be performed at specific hour intervals.

Torque Value Specifications

Important torque specifications for wheel lug nuts and wheel motor nuts.

Tire Pressure Recommendations

Recommended tire pressure for drive and tail wheels for optimal performance.

Hour Meter Usage

How to use the hour meter to track usage and schedule maintenance.

Lubrication Points Guide

Identification of lubrication points requiring regular service with SAE multi-purpose grease.

Steering Linkage Adjustment

Procedures for adjusting steering linkage to maintain proper neutral and reduce creeping.

T-Bar Rotational Resistance Adjustment

Adjusting the rotational resistance of the T-bar handle for operator comfort.

Steering Lever Tension Adjustment

Ensuring positive and smooth steering lever action with minimal play.

Wear Plate Adjustment Procedure

Compensating for wear in neutral lock devices using adjustable wear plates.

Parking Brake Adjustment

Procedure for adjusting the parking brake to ensure it holds the tractor securely.

Electrical System Overview

Description of the 12-volt negative ground electrical system and battery specifications.

Electrical System Circuits

Explanation of the Run, Starting, and Accessory/Instrument circuits for troubleshooting.

Electric Clutch Burnishing

Procedure for burnishing a new electric clutch to ensure maximum performance and life.

Access to Engine and Hydraulic Pumps

How to access the engine and hydraulic pumps for maintenance and servicing.

Hydraulic System Maintenance

Guidance on checking oil level, changing filter, and fluid specifications for the hydraulic system.

Fuel System Maintenance

Procedures for maintaining the fuel filter, checking fuel lines, and bleeding the system.

Engine Oil and Filter Service

Instructions for checking engine oil level and changing the oil filter regularly.

Engine Air Filter Service

Maintenance procedures for the engine air filter, including checking the indicator and replacement.

Air Filter Overservicing Caution

Warning against over-servicing the air filter element to prevent engine damage.

Air Filter Installation Errors

Guidance on proper air filter installation to ensure an effective seal and prevent dirt entry.

Damaged Air Filter Components

Importance of inspecting air filter elements, seals, and canisters for damage or wear.

Using Correct Air Cleaner Element

Emphasis on using genuine, correctly sized air filter elements for optimal engine protection.

Cooling System Maintenance

Procedures for checking coolant level, mixture, and servicing the radiator and shroud.

Belt Replacement Guidelines

Inspection and replacement criteria for pump drive belts to ensure reliable operation.

General Engine Maintenance

Reference to specific engine manuals for break-in, regular maintenance, and lubrication.

Troubleshooting

Storage Procedures

End of Season Tractor Care

Steps for preparing the tractor for storage at the end of the mowing season.

New Season Preparation

Required servicing steps before starting the tractor after post-season storage.

Product Literature

Engine Information Sources

List of available literature and part numbers for tractor engine information.

Hydraulic Pump Literature

References for obtaining service and repair manuals for the hydraulic pump.

Wheel Motor Information

Details on where to find information and service procedures for the wheel motors.

Technical Specifications

Hustler 4200 Specifications

Detailed engine and general specifications for the Hustler 4200 tractor.

Hustler 4400 Specifications

Detailed engine and general specifications for the Hustler 4400 tractor.

Hustler 4420 Specifications

Detailed engine and general specifications for the Hustler 4420 tractor.

Hustler 4600 Specifications

Detailed engine and general specifications for the Hustler 4600 tractor.

Hustler 4300 & 4500 Specifications

Detailed engine and general specifications for the Hustler 4300 and 4500 tractors.

Common Specifications Overview

General specifications covering traction, brakes, attachments, tires, and dimensions.

Traction Drive System Details

Description of the dual hydrostatic transmission, pumps, and ground speed capabilities.

Brake System Specifications

Information on service and parking brake mechanisms and operation.

Attachment Drive and Lift Specs

Specifications for PTO shaft, attachment clutch, and hydraulic lift systems.

Auxiliary Hydraulics and Tires

Details on auxiliary hydraulic controls and recommended tire options.

Capacities and Dimensions

Fluid capacities for fuel, hydraulic oil, coolant, and overall tractor dimensions.

Seat Options and Safety Features

Description of available seat types and key safety features like the interlock system.

Controls and Indicators

Overview of tractor controls, indicators, and warning signals.

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