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Hyd-Mech S20P III Series User Manual

Hyd-Mech S20P III Series
50 pages
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1
Thank you,
On behalf of everyone at HYD·MECH Group Limited, I would like to thank and congratulate you on your decision to pur-
chase a HYD·MECH bandsaw.
Your new machine is now ready to play a key role in increasing the efciency of your operation, helping you to reduce cost
while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD·MECH bandsaw, please take the time to famil-
iarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual.
We sincerely appreciate the condence you have demonstrated in purchasing our product and look forward to building a
long and mutually benecial relationship.
Thank you
Hyd·Mech Group Limited
P.O. Box 1030, 1079 Parkinson Road
Woodstock, Ontario, N4S 8A4
Phone : (519) 539-6341
Service : 1-877-237-0914
Sales : 1-877-276-SAWS (7297)
Fax : (519) 539-5126
e-mail : info@hydmech.com
S20P SERIES III
REV A
393297

Table of Contents

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Hyd-Mech S20P III Series Specifications

General IconGeneral
Cutting Capacity Rectangle (W x H)13" x 18"
Cutting Capacity Round13"
Blade SpeedVariable
Blade Size1-1/4"
Weight431 kg
Voltage230/460V, 3 Phase

Summary

Section 0 - Safety Instructions

Foreword

Introduction to the safety section, emphasizing the importance of safety first.

Signatures

Section for personnel to sign, confirming understanding of safety and operating instructions.

Basic Rules

Fundamental rules for the safe operation and intended use of the machine.

Responsibilities of the Owner

Defines the owner's responsibilities regarding machine operation, personnel, and workplace.

Responsibilities of the Operator and Maintenance Personnel

Outlines the duties of operators and maintenance staff for safe machine use and upkeep.

Safety Hazard Labels

Identification and explanation of safety hazard labels on the machine.

Location and Part Numbers of Safety Hazard Labels

Details on the placement and part numbers of safety labels for the S20MP.

Section 1 - Installation

Installation

Procedure for installing the S20P bandsaw and initial checks after delivery.

Safety Precautions

Essential rules for the safe installation, operation, and maintenance of the saw.

Operator

Key safety responsibilities for machine operators during setup and operation.

Lifting the S20P with a Fork Lift

Guidelines for safely lifting the bandsaw using a forklift.

Wrapped for Shipping

Instructions for removing shrink-wrap and inspecting for shipping damage.

Foundation, Levelling and Anchoring

Guidelines for selecting location, leveling, and anchoring the machine.

Cutting Fluid

Information on cutting fluid types and dilution ratios for the S20P.

Hydraulic Oil

Details on the recommended hydraulic oil and its viscosity for the S20P.

Wiring Connections

Steps for performing power hook-up and wiring connections for the bandsaw.

Section 2 – Operating Instructions

Operator Control Panel

Overview of the control panel and its functions for operating the bandsaw.

Manual Mode Machine Operation

Step-by-step guide for operating the saw in manual mode.

Semi-Automatic Mode Machine Operation

Procedure for operating the saw in semi-automatic mode.

Setting Head Up and Head Down Limits

How to configure head movement limits for semi-auto mode.

Cycle Parameter Display

Explanation of parameters shown on the machine's display.

Machine Parameters

Guide to modifying machine parameters and their effects on operation.

Machine Alarms and Emergencies

List of messages and procedures for handling machine alarms and emergency conditions.

Setting the Head Linear Potentiometer (RHLS/FHLS Limit)

Procedure for calibrating the head position sensors for accurate operation.

Mechanical Controls

Description of the manual controls for head movement and angle.

Head Swing and Break

How to adjust and lock the saw head for mitered cuts.

Coolant Flow

Details on the coolant system, outlets, and nozzle adjustments.

Guide Arm Positioning

Instructions for adjusting the guide arm spacing for optimal blade life.

Work Stop

Information on setting the work stop for consistent cut lengths.

Blade Basics

Determine Optimum Blade Pitch – Teeth Per Inch (T.P.I.)

Guide to selecting the correct blade pitch based on material width for efficient cutting.

Section 3 – Maintenance and Troubleshooting

Safety During Maintenance and Troubleshooting

Safety procedures and precautions for performing maintenance and troubleshooting.

Lock Out Procedure

Step-by-step guide for safely locking out the machine before maintenance.

Restoring Machine to Use

Procedure for safely returning the machine to operation after maintenance.

Blade Changing Procedure

Detailed instructions for safely replacing the bandsaw blade.

Blade Tracking Adjustment

Procedure for adjusting blade tracking to ensure proper alignment on the wheels.

Blade Guide Adjustment

How to adjust blade guide blocks for optimal blade guidance and life.

Carbide Replacement

Instructions for replacing carbide inserts in the blade guide blocks.

Blade Perpendicularity

Procedure for adjusting blade guides to ensure perpendicular cuts.

Blade Brush Adjustment

How to adjust the blade brush for optimal cleaning and wear.

Angle Brake Adjustment

Procedure for adjusting the angle brake to securely hold the saw head during cuts.

Blade Tension Slide Adjustment

How to adjust the blade tensioner slide to reduce play and maintain tension.

90 and 30 Degree Stop Adjustment

Procedure for recalibrating the mechanical stops for 90 and 30 degree head positions.

Gearbox Lubrication

Information on the permanently lubricated gearbox and recommended oils.

Lubrication

Guidelines for lubricating moving assemblies and metal-to-metal surfaces.

Section 4 - Electrical

Section 5 - Hydraulic

Cylinder List

List of part numbers and quantities for head, vise, and bundling cylinders.

Section 6 - Mechanical Assemblies

Section 7 - Optional Equipment

Mist Coolant System

Description of the air-powered mist coolant system and its controls.

Work Stop Assembly

Details on the work stop assembly for setting cut lengths.

Work Lamp Assembly

Information on the work lamp assembly.

Variable Vise Pressure Option

How to adjust vise clamping pressure and its effect on speed.

Overhead Bundling

Steps for efficient operation of the overhead bundling system.

Section 8 - Specifications

S-20P Series III Bandsaw Specifications

Detailed technical specifications for the S20P Series III bandsaw.

S20P Series III Layout

Diagram showing the overall layout and dimensions of the S20P bandsaw.

S20P Series III Footprint

Plan view of the S20P bandsaw showing foundation and anchor details.

Section 9 - Warranty

Warranty

Details of the warranty coverage, limitations, and terms for the S20P bandsaw.

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