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Hyd-Mech S20P - User Manual

Hyd-Mech S20P
43 pages
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1
THANK YOU,
On behalf of everyone at HYD·MECH Group Limited, we would like to thank and congratulate you on your decision to
purchase a HYD·MECH bandsaw.
Your new machine is now ready to play a key role in increasing the e󰀩ciency of your operation, helping you to reduce cost
while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD·MECH bandsaw, please take the time to
familiarize yourself and your employees with the correct operation and maintenance procedures as outlined in this
manual. Please keep this instruction manual for future reference in a known location and easily accessible to all users of
the device.
HYD·MECH o󰀨ers a great variety of options, components, and features for its various models. Therefore, some of the
equipment described in this manual (various illustrations and drawings) may not be applicable to your particular machine.
The information and specications provided in this manual were accurate at the time of printing. HYD·MECH reserves the
right to discontinue or change specications or design at any time without notice and without incurring any obligation.
Thank you.
Hyd·Mech Group Limited
P.O. Box 1659, 1079 Parkinson Road
Woodstock, Ontario, N4S 0A9
Phone : (519) 539-6341
Service : 1-877-237-0914
Sales : 1-877-276-SAWS (7297)
Fax : (519) 539-5126
e-mail : info@hydmech.com
Printed FEB 2016
S20P
393396

Questions and Answers

  • J
    Jeff O'GradySep 3, 2026
    We cant get the S20 P to start? It keeps saying to select speed and press reset?

    Summary

    Safety Instructions Overview

    Safety Summary and Mandatory Information

    Covers essential safety instructions, mandatory reading, and basic rules for safe operation.

    Owner and Operator Responsibilities

    Defines the duties of owners and personnel for machine safety and adherence to procedures.

    Basic Rules and Machine Usage

    Intended Use, Misuse, and Liability

    Specifies the machine's intended purpose, examples of misuse, and liability disclaimers.

    Owners Responsibilities in Detail

    Work Organization, Personnel, and Training

    Covers manual accessibility, personnel qualification, training, and workplace conditions.

    Operator & Maintenance Personnel Duties

    Safety Equipment, E-Stops, and Hazards

    Details checks for safety equipment, emergency stops, safe operation practices, and hazard labels.

    Clothing, Jewelry, and PPE

    Specifies requirements for operator attire, jewelry, and personal protective equipment.

    Personal Safety and Workplace Environment

    Glove Usage, Hearing Protection, Workplace Safety

    Guidelines on glove use, hearing protection necessity, and maintaining a safe work area.

    Master Disconnect and Residual Risks

    Master Disconnect and Lock-out Procedures

    Explains lock-out procedures for the master disconnect switch before maintenance.

    Residual Electrical and Air Risks

    Details residual voltage risks in capacitors and air pressure after power disconnection.

    Safety Hazard Labels Explained

    Voltage, Blade Cut, and Pinch Point Warnings

    Describes hazards like voltage, moving blade cuts, and pinch points with their labels.

    Safety Label Identification

    Hazard Label Images and Part Numbers

    Shows images and part numbers for specific safety hazard labels on the machine.

    SECTION 1 - INSTALLATION

    Inspection and General Safety Precautions

    Emphasizes inspection for shipping damage and outlines general safety rules for installation.

    Operator Safety Guidelines

    Provides specific safety rules for the operator during installation and operation.

    Machine Handling and Setup

    Forklift Lifting and Shipping Preparation

    Details safe lifting procedures with a forklift and removing shipping wrap.

    Foundation, Levelling, and Anchoring

    Guides on selecting location, levelling the machine, and anchoring it securely.

    Machine Fluids and Wiring Connections

    Cutting Fluid, Hydraulic Oil, and Wiring

    Specifies fluids and details electrical power connection procedures for the machine.

    SECTION 2 - OPERATING INSTRUCTIONS

    Operator Control Panel Overview

    Introduces the control panel and its function for operating the saw.

    Operating Modes and Limit Settings

    Manual and Semi-Automatic Operation Steps

    Details the steps for operating the machine in manual and semi-automatic modes.

    Setting Head Up and Down Limits

    Guides on how to set the upper and lower limits for the saw head's movement.

    Cycle Parameters and Machine Settings

    Understanding and Displaying Cycle Parameters

    Lists available parameters and their abbreviations displayed on the machine.

    Modifying Machine Parameters

    Explains how to enter and change machine parameters for optimal operation.

    Key Machine Parameters and Alarms

    Machine Parameter Settings

    Lists parameters like language, machine type, blade speed, and tension with factory settings.

    Machine Alarms and Error Messages

    Details common machine alarms and error messages with recommended actions.

    Advanced Operation Settings

    Setting Head Linear Potentiometer Limits

    Provides a procedure for setting the head position limits using the linear potentiometer.

    Head Swing and Angle Brake Adjustment

    Explains how to adjust the head swing angle and operate the angle brake.

    Coolant, Guides, and Work Stop

    Coolant Flow and Guide Arm Positioning

    Describes the coolant system, wash gun, and guide arm adjustments for lubrication.

    Work Stop Assembly Operation

    Details the use of the work stop assembly for setting cut length.

    Blade Basics and Cutting Best Practices

    New Blade Break-in Procedure

    Explains the critical "break-in" process for new blades to ensure longevity and performance.

    Coolant, Clamping, Speed, and Feed Rate

    Covers coolant use, stock clamping, blade speed selection, and feed rate for optimal cuts.

    Optimizing Blade Pitch Selection

    Determining Correct Teeth Per Inch (T.P.I.)

    Guides on selecting the appropriate blade pitch (Teeth Per Inch) based on material width.

    SECTION 3 - MAINTENANCE AND TROUBLESHOOTING

    Safety During Maintenance (Lock-out;Tag-out)

    Details safety procedures, including lock-out/tag-out, before performing maintenance.

    Lock Out Procedure Steps

    Outlines the step-by-step procedure for safely locking out the machine.

    Blade Changing Procedure

    Opening Doors and Loosening Tension

    Instructions for opening the wheels door and loosening the blade tensioner.

    Accessing and Removing the Blade

    Steps for opening the blade guard and removing the worn blade.

    New Blade Installation and Adjustment

    Uncoiling and Placing New Blade

    Guides on safely uncoiling a new blade and placing it onto the wheels and guides.

    Blade Play and Guide Adjustment

    Instructions on checking and adjusting blade play and guide contact with an Allen key.

    Blade Tension and Tracking Adjustment

    Blade Tension and Cover Replacement

    Details tensioning the blade, replacing the cover, and checking blade movement.

    Idler Wheel Tracking Adjustment

    Provides steps for adjusting the idler wheel to ensure proper blade tracking.

    Wheel and Guide Adjustments

    Drive Wheel Tracking Adjustment

    Explains how to adjust the drive wheel for correct blade distance from the flange.

    Blade Guide Block Adjustment

    Guides on adjusting the blade guide blocks with carbide pads for optimal performance.

    Carbide Guides and Blade Perpendicularity

    Carbide Insert Replacement

    Details the process for replacing carbide inserts in the blade guide blocks.

    Adjusting Blade Perpendicularity

    Step-by-step instructions for ensuring the blade is perpendicular to the work table.

    Blade Brush Adjustment

    Adjusting Blade Brush Contact

    Explains how to adjust the blade brush for optimal contact with the blade gullets.

    Angle Brake Adjustment

    Angle Brake Adjustment Procedure

    Provides a detailed procedure for adjusting the angle brake to secure the head.

    Slide, Stop, and Gearbox Maintenance

    Blade Tension Slide Adjustment

    Details how to adjust the blade tension slide to reduce play.

    90;30 Degree Stop Adjustment

    Explains recalibrating the mechanical stops for head swing positions.

    Gearbox Lubrication

    Notes that the gearbox is permanently lubricated and maintenance-free.

    General Lubrication Points

    Lubrication Requirements and Recommendations

    Outlines lubrication needs for moving assemblies and specifies recommended grease.

    SECTION 4 - ELECTRICAL

    Electrical Schematics Reference

    Directs users to a PDF on an attached CD for electrical schematics and parts lists.

    SECTION 5 - HYDRAULIC

    Hydraulic System Operation and Oil Level

    Discusses hydraulic system start-up, oil level maintenance, and pressure adjustment.

    Cylinder List

    Provides a list of part numbers, descriptions, and quantities for hydraulic cylinders.

    SECTION 6 - MECHANICAL ASSEMBLIES

    Mechanical Assembly Drawings and Parts List

    Refers users to a PDF on an attached CD for mechanical assembly drawings and parts lists.

    SECTION 7 - OPTIONAL EQUIPMENT

    Mist Coolant System Details

    Explains the operation and adjustment of the mist coolant system.

    Work Stop and Lamp Assemblies

    Describes the work stop assembly and the work lamp assembly.

    Additional Optional Features

    Variable Vise Pressure Option

    Details the adjustment of vise clamping pressure and its indication on the gauge.

    Overhead Bundling Operation

    Guides on adjusting speed and operating the overhead bundling feature.

    SECTION 8 - SPECIFICATIONS

    S20 P Bandsaw Specification List

    Provides a comprehensive list of specifications for the S20P bandsaw model.

    S20 P Machine Layout and Dimensions

    Detailed Dimensional Drawings

    Presents a layout drawing with key dimensions and detail views of the S20P bandsaw.

    SECTION 9 - WARRANTY

    Hyd-Mech Limited Warranty Terms

    Outlines the warranty period, coverage, exclusions, and limitations for the S20P bandsaw.

    Hyd-Mech S20P Specifications

    General IconGeneral
    BrandHyd-Mech
    ModelS20P
    CategorySaw
    LanguageEnglish

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