HydraMaster Titan 575 - Page 2

HydraMaster Titan 575

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Table of Contents

Table of Contents3
General Information10
- System Concept11
- Contact Information12
- Warnings, Cautions and Notices13
- Responsibilities17
- Machine Specifications20
- Optional Equipment22
- Spare Parts23
- High Altitude Operation25
- Local Water Precautions25
- Figure 1-1. Hard Water Map of Mainland United States26
- Figure 2-1. Location of Roof Vents in Vehicle29
- Operating the Titan 575 in Hot Weather30
- Figure 2-2. Recommended Location of Titan 575 in Van31
- Setting up the Titan 57533
- Figure 2-3. Install Fuel Pump, Outlet Side up34
- Figure 2-4. Fuel Pump Must be in Vertical Position34
- Orientation of Fuel Pump34
Installation Information29
Cleaning Information35
- Precautions35
- Preparing the Carpet for Extraction36
- Rinse and Recover36
- Overwetting37
- Streaking37
- Cleaning Tool Tips38
- Severe Cleaning Situations42
Figure 4-1. Titan 575 Upper Dash Assembly45
Operating INSTRUCTIONS45
- Figure 4-2. Titan 575 Lower Dash Assembly46
- Figure 4-3. Heat Selector Valve47
- Setting the Temperature47
- Start-Up Procedure48
- Setting the Pressure (for Optional High Pressure Washing Kit)49
- Figure 4-6. Location of Chemical System Switches50
- Figure 4-7. Location of Blower Lube Port on Lower Dash Assembly51
- Shut down Procedure51
Machine Maintenance53
- Operational Maintenance54
- Overall Machine Maintenance56
- Engine Maintenance57
- High Pressure Pump Maintenance60
- Figure 5-1. Remove Valve Cap and Valve Assembly61
- Figure 5-2. Inspect Manifold and Old Valves61
- Figure 5-3. Replace Center Inlet Check Valve with Modified Check Valve62
- Figure 5-4. Apply Grease and Install Valves62
- Figure 5-5. Replace Valve Capand Torque to 95 Ft. Lbs. (13 M Kgs)62
- Figure 5-6. Separate Manifold from Crankcase63
- Figure 5-7. Seal Assemblies May Come off with Manifold63
- Figure 5-8. Examine Ceramic Plungers63
- Figure 5-9. Remove Stainless Steel Plunger Bolt and Ceramic Plunger64
- Figure 5-10. Install O-Ring, Apply Sealant and Slide Plunger over Plunger Guide64
- Figure 5-11. Extract Retainers and Seals65
- Figure 5-12. Seal Kit and Insertion Tool for Seal Installation66
- Figure 5-13. Install Seal Assembly Using O-Ring Grease66
- Figure 5-14. Install Retainers into Cavities67
- Figure 5-15. Press Low Pressure Seal Assembly into Cavity67
- Figure 5-16. Re-Install Manifold and Torque Fasteners68
- Vacuum System Maintenance69
- Descaling Procedure (Required)70
- Figure 5-19. Recirculation Fitting70
- Freeze Guarding71
Water and Chemical System73
Figure 6-1. Annotated Water, Chemical and Solution Flow Diagram - View 1 of 375
Figure 6-2. Annotated Water, Chemical and Solution Flow Diagram - View 2 of 376
Figure 6-3. Annotated Water, Chemical and Solution Flow Diagram - View 3 of 377
Figure 6-4. Water, Chemical and Solution Flow Diagram - Larger View78
Figure 6-5. Chemical Flow Diagram - Larger View79
Figure 6-6. Exhaust Flow Diagram80
Electrical System81
- Electrical System Information81
- Figure 7-1. Electrical Schematic82
- Figure 7-2. Wiring Diagram - View 1 of 383
- Figure 7-3. Wiring Diagram - View 2 of 384
- Figure 7-4. Wiring Diagram - View 3 of 385
Systems Troubleshooting87
- Heating System88
- Chemical System89
- Engine90
- High Pressure System93
- Vacuum System95
Assemblies and PARTS Lists97
- Machine Assembly Parts List98
- Figure 9-1. Machine Assembly - View 1 of 498
- Figure 9-2. Machine Assembly - View 2 of 499
- Figure 9-3. Machine Assembly - View 3 of 4100
- Figure 9-4. Machine Assembly - View 4 of 4101
- Figure 9-5. Frame Assembly - View 1 of 5102
- Figure 9-6. Frame Assembly - View 2 of 5103
- Figure 9-7. Frame Assembly - View 3 of 5104
- Figure 9-8. Frame Assembly - View 4 of 5105
- Figure 9-9. Frame Assembly - View 5 of 5106
- Frame Assembly Parts List107
- Figure 9-10. Engine Assembly - View 1 of 3108
- Figure 9-11. Engine Assembly - View 2 of 3109
- Figure 9-12. Engine Assembly - View 3 of 3110
- Engine Assembly Parts List111
- Exhaust Assembly Parts List112
- Figure 9-13. Exhaust Assembly112
- Top Cover Assembly Parts List113
- Figure 9-14. Top Cover Assembly113
- Figure 9-15. Flywheel Plate Assembly114
- Flywheel Plate Assembly Parts List115
- Figure 9-16. Upper Dash Assembly116
- Upper Dash Assembly Parts List117
- Figure 9-17. Electrical Panel Assembly - View 1 of 2118
- Figure 9-18. Electrical Panel Assembly - View 2 of 2119
- Electrical Panel Assembly Parts List120
- Figure 9-19. Blower Assembly121
- Blower Assembly Parts List122
- Pump and Silencer Assembly Parts List123
- Figure 9-20. Pump and Silencer Assembly123
- Figure 9-21. Pump Assembly - View 1 of 2124
- Figure 9-22. Pump Assembly - View 2 of 2125
- Pump Assembly Parts List126
- Figure 9-23. Water Box Assembly127
- Water Box Assembly Parts List128
- Figure 9-24. Lower Dash Assembly - View 1 of 2129
- Figure 9-25. Lower Dash Assembly - View 2 of 2130
- Lower Dash Assembly Parts List131
- Side Cover Assembly Parts List132
- Figure 9-26. Side Cover - Machine Assembly132
- Grill Assembly Parts List133
- Figure 9-27. Grill Assembly133
- Figure 9-28. Blower Heat Exchanger Assembly - View 1 of 2134
- Figure 9-29. Blower Heat Exchanger Assembly - View 2 of 2135
- Blower Heat Exchanger Assembly Parts List136
- Coolant Heat Exchanger Assembly Parts List137
- Figure 9-30. Coolant Heat Exchanger Assembly137
- Diverter Valve Box Assembly Parts List138
- By-Pass Valve Assembly Parts List139
- Figure 9-32. By-Pass Valve Assembly139
- 3-Way Valve Assembly Parts List140
- Figure 9-33. 3-Way Valve Assembly140
- Actuator Valve Assembly Parts List141
- Figure 9-34. Actuator Valve Assembly141
- Hi Pressure Manifold Assembly Parts List142
- Figure 9-35. Hi Pressure Manifold Assembly142
- Figure 9-36. 70 Gallon Universal Recovery Tank (URT) Assembly143
- Figure 9-37. 100 Gallon Universal Recovery Tank Assembly145
- 100 Gallon Universal Recovery Tank Assembly Parts List146
- Figure 9-38. 70 Gallon URT for 85 Gallon Rotomolded Tank Assembly - View 1 of 3147
- Figure 9-38. 70 Gallon URT for148
- Figure 9-39. 70 Gallon URT for 85 Gallon Rotomolded Tank Assembly - View 2 of 3148
- Figure 9-39. 70 Gallon URT for149
- Figure 9-40. 70 Gallon URT for149
- 70 Gallon Universal Recovery Tank for 85 Gallon Rotomolded Tank Assembly Parts List150
  - Figure 9-41. 100 Gallon URT for 85 Gallon Rotomolded Tank Assembly - View 1 of 3151
  - Figure 9-41. 100 Gallon URT for152
  - Figure 9-42. 100 Gallon URT for 85 Gallon Rotomolded Tank Assembly - View 2 of 3152
  - Figure 9-43. 100 Gallon URT for 85 Gallon Rotomolded Tank Assembly - View 3 of 3153
- 100 Gallon Urt for 85 Gallon Rotomolded Tank Assembly Parts List154
- Figure 9-44. High Pressure Washing Kit - Pump Assembly155
- High Pressure Washing Kit - Pump Assembly Parts List156
- High Pressure Washing Kit - Lower Left Dash Assembly Parts List157
- Figure 9-45. High Pressure Washing Kit - Lower Left Dash Assembly157
- Figure 9-46. Recovery Tank Cover with 2 1/2" Port Kit Assembly158
- Recovery Tank Cover with 2 1/2" Port Kit Assembly Parts List159
- Hose Routings160
10 - How to Order Parts161
- Warranty Parts Orders161
- Parts Orders161
- Emergencies161
11 - Warranty Information163
- Blower163
- High Pressure Water Pump163
- Vacuum Tank163
- Chemical System163
- Control Panel163
- Vacuum and Solution Hoses164
- Cleaning Wand and Tool164
- Water Heating System164
- Hard Water Deposits164
- Warranty Procedure164
Accessories and Chemical Solutions165

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