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HydraMaster CDS 4.8 User Manual

HydraMaster CDS 4.8
130 pages
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Clutch Drive System 4.8
Owner’s Manual
HydraMaster
11015 47
th
Avenue West
Mukilteo, Washington 98275
MAN-33149 Rev. E, January 2018
(P/N 000-182-038)
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic
retrieval systems) without the express written permission of HydraMaster. Specications and information in this document are
subject to change without prior notice.
All rights reserved. © 2018 HydraMaster

Table of Contents

Questions and Answers:

HydraMaster CDS 4.8 Specifications

General IconGeneral
BrandHydraMaster
ModelCDS 4.8
CategoryVacuum Cleaner
LanguageEnglish

Summary

General Information

Contact Information

Provides contact details for HydraMaster support and distributor information.

Warnings, Cautions and Notices

Explains symbols used for warnings, cautions, and notices in the manual.

Machine Specifications

Details technical specifications for the CDS 4.8 machine, including frame, weight, construction, and components.

Responsibilities

Outlines responsibilities of the purchaser and sales representative for unit installation and training.

Local Water Precautions

Advises on water quality and the importance of water softening systems to prevent scale build-up.

Waste Water Disposal Advisory

Provides guidelines and legal notices regarding the proper disposal of waste water from the unit.

Chemicals and Cleaning

Cleaning Precautions

Advises on safe and effective use of chemicals, including avoiding foam and using recommended products.

Overwetting

Discusses causes and consequences of overwetting carpets during the cleaning process.

Operating Instructions

Before Operating the CDS

Pre-operation checklist and setup steps, including ventilation, fuel, chocks, and hose connections.

CDS Start Up

Step-by-step guide for starting the CDS machine, including engaging switches and setting speeds.

CDS Shut Down

Procedure for safely shutting down the CDS unit, including flushing, draining, and lubricating the vacuum pump.

3 Speed Throttle Control Function

Details how to use the throttle controller for GM vans, including 'Chassis Ready' conditions and LED indicators.

Freeze Guard

Draining the CDS

Procedure for draining the CDS to prevent freezing damage, including using antifreeze.

Freeze Protecting Pump In System

Steps to protect the pump from freezing by purging water from the system.

Water and Chemical System

Water and Chemical Flow Operation

Explains the general concept of water and chemical flow through the CDS unit from intake to recovery.

Chemical System Maintenance

Instructions for flushing the chemical lines with vinegar to prevent build-up.

Chemical System Troubleshooting

Troubleshooting guide for common issues with the chemical system, such as priming and flow problems.

Water Pump Maintenance

Daily Maintenance

Daily checks for the water pump, including oil level and condition, and using the correct oil type.

Periodic Maintenance

Guidance on periodic oil changes for the water pump based on operating hours or time intervals.

Water Pump Troubleshooting

Troubleshooting common water pump issues like low pressure or no pressure reading.

Assemblies and Parts Lists

Recovery Tank Assembly Parts List

Detailed parts list and illustration for the Recovery Tank Assembly.

Power Pack Assembly Parts List

Detailed parts list and illustration for the Power Pack Assembly.

Blower Assembly Parts List

Detailed parts list and illustration for the Blower Assembly.

Pump Assembly Parts List

Detailed parts list and illustration for the Pump Assembly.

CDS Front End Assembly - Chevy

Detailed parts list and illustration for the Chevy CDS Front End Assembly.

Dash Panel Assembly

Detailed illustration for the Dash Panel Assembly.

Water Box Assembly - View 1 of 2

First view of the Water Box Assembly, showing components and layout.

Dura-Flow Automatic Pump Out (APO) - Production Assembly

Detailed illustration for the Dura-Flow Automatic Pump Out (APO) Production Assembly.

Vacuum Blower System

Vacuum Blower Lubrication

Instructions for lubricating the vacuum blower, including recommended lubricant and frequency.

Vacuum Blower Troubleshooting

Troubleshooting common issues with the vacuum blower, such as weak vacuum or gauge readings.

Electrical System

TROUBLESHOOTING

Troubleshooting guide for electrical issues, including the unit not turning on or shutting off during use.

Electrical Schematic

Diagram illustrating the electrical connections and components of the CDS 4.8 system.

Machine Maintenance

Operational Maintenance

Recommendations for daily, weekly, and monthly maintenance tasks to ensure unit longevity.

Appearance Maintenance

Guidelines for cleaning and maintaining the unit's appearance for professionalism and easier inspection.

Long-Term Maintenance Schedule

Schedule for servicing or replacing components at specified intervals based on machine hours or months.

TROUBLESHOOTING HEATING SYSTEM

Troubleshooting guide for heating system issues, including overheating and failure to reach temperature.

How to Order Parts

WARRANTY PARTS ORDERS

Procedure for ordering warranty replacement parts, including required information.

PARTS ORDERS

Instructions on how to order standard replacement parts through local distributors.

EMERGENCIES

Procedure for obtaining parts in emergency situations when the distributor cannot supply them.

Warranty Information

BLOWER

Lists causes of blower component failure that will void the warranty, such as improper lubrication.

HIGH PRESSURE WATER PUMP

Lists causes of water pump failure that will void the warranty, including freezing and improper chemicals.

VACUUM TANK

Lists causes of vacuum tank failure that will void the warranty, such as improper filtering or cleaning.

CHEMICAL SYSTEM

Lists causes of chemical system failure that will void the warranty, including improper chemicals and freezing.

CONTROL PANEL

Lists causes of control panel failure that will void the warranty, such as freezing.

VACUUM AND SOLUTION HOSES

Lists causes of hose failure that will void the warranty, including freezing and damage.

HARD WATER DEPOSITS

States that failure to use water softeners in hard water areas voids warranty.

WARRANTY PROCEDURE

Explains how to obtain warranty coverage through the local distributor and contact information.

Accessories and Chemical Solutions

Carpet Care Detergents

HydraMaster offers specialized detergents for effective carpet cleaning and machine maintenance.

De-Foamers and Descalers

HydraMaster offers de-foamers and descalers to maintain machine performance and prevent issues.

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