Name: HydraMaster Titan 575
Brand: HydraMaster
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Titan 575

Owner’s Manual

HydraMaster

11015 47

Avenue West

Mukilteo, Washington 98275

MAN-44326 Rev. 0, September 1, 2011

(182-576-D)

No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic

retrieval systems) without the express written permission of HydraMaster. Specications and information in this document are

subject to change without prior notice.

Table of Contents3
General Information10
- System Concept11
- Contact Information12
- Warnings, Cautions and Notices13
- Responsibilities17
- Machine Specifications20
- Optional Equipment22
- Spare Parts23
- High Altitude Operation25
- Local Water Precautions25
- Figure 1-1. Hard Water Map of Mainland United States26
- Figure 2-1. Location of Roof Vents in Vehicle29
- Operating the Titan 575 in Hot Weather30
- Figure 2-2. Recommended Location of Titan 575 in Van31
- Setting up the Titan 57533
- Figure 2-3. Install Fuel Pump, Outlet Side up34
- Figure 2-4. Fuel Pump Must be in Vertical Position34
- Orientation of Fuel Pump34
Installation Information29
Cleaning Information35
- Precautions35
- Preparing the Carpet for Extraction36
- Rinse and Recover36
- Overwetting37
- Streaking37
- Cleaning Tool Tips38
- Severe Cleaning Situations42
Figure 4-1. Titan 575 Upper Dash Assembly45
Operating INSTRUCTIONS45
- Figure 4-2. Titan 575 Lower Dash Assembly46
- Figure 4-3. Heat Selector Valve47
- Setting the Temperature47
- Start-Up Procedure48
- Setting the Pressure (for Optional High Pressure Washing Kit)49
- Figure 4-6. Location of Chemical System Switches50
- Figure 4-7. Location of Blower Lube Port on Lower Dash Assembly51
- Shut down Procedure51
Machine Maintenance53
- Operational Maintenance54
- Overall Machine Maintenance56
- Engine Maintenance57
- High Pressure Pump Maintenance60
- Figure 5-1. Remove Valve Cap and Valve Assembly61
- Figure 5-2. Inspect Manifold and Old Valves61
- Figure 5-3. Replace Center Inlet Check Valve with Modified Check Valve62
- Figure 5-4. Apply Grease and Install Valves62
- Figure 5-5. Replace Valve Capand Torque to 95 Ft. Lbs. (13 M Kgs)62
- Figure 5-6. Separate Manifold from Crankcase63
- Figure 5-7. Seal Assemblies May Come off with Manifold63
- Figure 5-8. Examine Ceramic Plungers63
- Figure 5-9. Remove Stainless Steel Plunger Bolt and Ceramic Plunger64
- Figure 5-10. Install O-Ring, Apply Sealant and Slide Plunger over Plunger Guide64
- Figure 5-11. Extract Retainers and Seals65
- Figure 5-12. Seal Kit and Insertion Tool for Seal Installation66
- Figure 5-13. Install Seal Assembly Using O-Ring Grease66
- Figure 5-14. Install Retainers into Cavities67
- Figure 5-15. Press Low Pressure Seal Assembly into Cavity67
- Figure 5-16. Re-Install Manifold and Torque Fasteners68
- Vacuum System Maintenance69
- Descaling Procedure (Required)70
- Figure 5-19. Recirculation Fitting70
- Freeze Guarding71
Water and Chemical System73
Figure 6-1. Annotated Water, Chemical and Solution Flow Diagram - View 1 of 375
Figure 6-2. Annotated Water, Chemical and Solution Flow Diagram - View 2 of 376
Figure 6-3. Annotated Water, Chemical and Solution Flow Diagram - View 3 of 377
Figure 6-4. Water, Chemical and Solution Flow Diagram - Larger View78
Figure 6-5. Chemical Flow Diagram - Larger View79
Figure 6-6. Exhaust Flow Diagram80
Electrical System81
- Electrical System Information81
- Figure 7-1. Electrical Schematic82
- Figure 7-2. Wiring Diagram - View 1 of 383
- Figure 7-3. Wiring Diagram - View 2 of 384
- Figure 7-4. Wiring Diagram - View 3 of 385
Systems Troubleshooting87
- Heating System88
- Chemical System89
- Engine90
- High Pressure System93
- Vacuum System95
Assemblies and PARTS Lists97
- Machine Assembly Parts List98
- Figure 9-1. Machine Assembly - View 1 of 498
- Figure 9-2. Machine Assembly - View 2 of 499
- Figure 9-3. Machine Assembly - View 3 of 4100
- Figure 9-4. Machine Assembly - View 4 of 4101
- Figure 9-5. Frame Assembly - View 1 of 5102
- Figure 9-6. Frame Assembly - View 2 of 5103
- Figure 9-7. Frame Assembly - View 3 of 5104
- Figure 9-8. Frame Assembly - View 4 of 5105
- Figure 9-9. Frame Assembly - View 5 of 5106
- Frame Assembly Parts List107
- Figure 9-10. Engine Assembly - View 1 of 3108
- Figure 9-11. Engine Assembly - View 2 of 3109
- Figure 9-12. Engine Assembly - View 3 of 3110
- Engine Assembly Parts List111
- Exhaust Assembly Parts List112
- Figure 9-13. Exhaust Assembly112
- Top Cover Assembly Parts List113
- Figure 9-14. Top Cover Assembly113
- Figure 9-15. Flywheel Plate Assembly114
- Flywheel Plate Assembly Parts List115
- Figure 9-16. Upper Dash Assembly116
- Upper Dash Assembly Parts List117
- Figure 9-17. Electrical Panel Assembly - View 1 of 2118
- Figure 9-18. Electrical Panel Assembly - View 2 of 2119
- Electrical Panel Assembly Parts List120
- Figure 9-19. Blower Assembly121
- Blower Assembly Parts List122
- Pump and Silencer Assembly Parts List123
- Figure 9-20. Pump and Silencer Assembly123
- Figure 9-21. Pump Assembly - View 1 of 2124
- Figure 9-22. Pump Assembly - View 2 of 2125
- Pump Assembly Parts List126
- Figure 9-23. Water Box Assembly127
- Water Box Assembly Parts List128
- Figure 9-24. Lower Dash Assembly - View 1 of 2129
- Figure 9-25. Lower Dash Assembly - View 2 of 2130
- Lower Dash Assembly Parts List131
- Side Cover Assembly Parts List132
- Figure 9-26. Side Cover - Machine Assembly132
- Grill Assembly Parts List133
- Figure 9-27. Grill Assembly133
- Figure 9-28. Blower Heat Exchanger Assembly - View 1 of 2134
- Figure 9-29. Blower Heat Exchanger Assembly - View 2 of 2135
- Blower Heat Exchanger Assembly Parts List136
- Coolant Heat Exchanger Assembly Parts List137
- Figure 9-30. Coolant Heat Exchanger Assembly137
- Diverter Valve Box Assembly Parts List138
- By-Pass Valve Assembly Parts List139
- Figure 9-32. By-Pass Valve Assembly139
- 3-Way Valve Assembly Parts List140
- Figure 9-33. 3-Way Valve Assembly140
- Actuator Valve Assembly Parts List141
- Figure 9-34. Actuator Valve Assembly141
- Hi Pressure Manifold Assembly Parts List142
- Figure 9-35. Hi Pressure Manifold Assembly142
- Figure 9-36. 70 Gallon Universal Recovery Tank (URT) Assembly143
- Figure 9-37. 100 Gallon Universal Recovery Tank Assembly145
- 100 Gallon Universal Recovery Tank Assembly Parts List146
- Figure 9-38. 70 Gallon URT for 85 Gallon Rotomolded Tank Assembly - View 1 of 3147
- Figure 9-38. 70 Gallon URT for148
- Figure 9-39. 70 Gallon URT for 85 Gallon Rotomolded Tank Assembly - View 2 of 3148
- Figure 9-39. 70 Gallon URT for149
- Figure 9-40. 70 Gallon URT for149
- 70 Gallon Universal Recovery Tank for 85 Gallon Rotomolded Tank Assembly Parts List150
  - Figure 9-41. 100 Gallon URT for 85 Gallon Rotomolded Tank Assembly - View 1 of 3151
  - Figure 9-41. 100 Gallon URT for152
  - Figure 9-42. 100 Gallon URT for 85 Gallon Rotomolded Tank Assembly - View 2 of 3152
  - Figure 9-43. 100 Gallon URT for 85 Gallon Rotomolded Tank Assembly - View 3 of 3153
- 100 Gallon Urt for 85 Gallon Rotomolded Tank Assembly Parts List154
- Figure 9-44. High Pressure Washing Kit - Pump Assembly155
- High Pressure Washing Kit - Pump Assembly Parts List156
- High Pressure Washing Kit - Lower Left Dash Assembly Parts List157
- Figure 9-45. High Pressure Washing Kit - Lower Left Dash Assembly157
- Figure 9-46. Recovery Tank Cover with 2 1/2" Port Kit Assembly158
- Recovery Tank Cover with 2 1/2" Port Kit Assembly Parts List159
- Hose Routings160
10 - How to Order Parts161
- Warranty Parts Orders161
- Parts Orders161
- Emergencies161
11 - Warranty Information163
- Blower163
- High Pressure Water Pump163
- Vacuum Tank163
- Chemical System163
- Control Panel163
- Vacuum and Solution Hoses164
- Cleaning Wand and Tool164
- Water Heating System164
- Hard Water Deposits164
- Warranty Procedure164
Accessories and Chemical Solutions165

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General

Brand	HydraMaster
Model	Titan 575
Category	Vacuum Cleaner
Language	English

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