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HYOSUNG 2010 ST7 User Manual

HYOSUNG 2010 ST7
298 pages
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Servicemanual
ST7
GV700C
2010 -
Holtvej 8-10, Høruphav
6470 Sydals
Telefon: +45 73 15 11 00
Fax: +45 73 15 11 01
E-mail: info@scanmi.dk
www.scanmi.dk
CVR: 27 73 31 07

Table of Contents

Questions and Answers:

HYOSUNG 2010 ST7 Specifications

General IconGeneral
Engine TypeV-Twin, 4-stroke
Displacement678.2 cc
Bore x Stroke81.5 x 65 mm
Compression Ratio11.5:1
Fuel SystemFuel injection
Transmission5-speed
Final DriveChain
Rear SuspensionDual shocks
Rear BrakeSingle disc
Rear Tire170/80-15
LubricationWet sump
ClutchWet Multi-Plate
Front Tire120/70-18
Fuel Capacity17 liters
Horsepower62.5 hp @ 8000 rpm
Engine4-stroke
FrameSteel
Ground Clearance150 mm
Dry Weight244 kg
IgnitionDigital
Front SuspensionTelescopic fork

Summary

Foreword

How to Use This Manual

Component Parts

Illustrates the various components of the motorcycle.

Symbol Definitions

General Information

General Precautions

Provides essential safety guidelines and procedures for vehicle servicing.

Specifications

Details key technical specifications for the motorcycle's dimensions, engine, and transmission.

Periodic Maintenance

Periodic Maintenance Schedule

Outlines recommended intervals for all required periodic service work.

Maintenance Procedures

Describes service procedures for various maintenance items like valve clearance and spark plugs.

Engine

Engine Removal and Remounting

Detailed steps for safely removing and reinstalling the engine assembly.

Engine Component Inspection and Service

Covers inspection and service procedures for various engine components.

EI System Diagnosis

EI System Troubleshooting

Guidance for diagnosing and resolving issues within the EI system.

Malfunction Code and Defective Condition

Lists malfunction codes, detected items, and failure conditions for diagnosis.

Fuel System and Throttle Body

Fuel System

Details on the fuel system components and their assembly.

Throttle Body

Instructions for removal, cleaning, inspection, and installation of the throttle body.

Cooling System

Engine Coolant

Information on engine coolant type, capacity, and freezing/boiling points.

Radiator

Procedures for removing, inspecting, and cleaning the radiator.

Cooling Fan

Details on inspecting, removing, and installing the cooling fan assembly.

Electrical System

Location of Electrical Components

Diagrams showing the location of various electrical components on the motorcycle.

Ignition System

Inspection procedures for the magneto and ignition coils.

Charging System

Tests for charging output, magneto no-load performance, and regulator/rectifier.

Starter System and Side Stand Ignition Interlock System

Description and circuit diagrams for starter and side stand interlock systems.

Battery

Guidance on battery treatment, electrolyte handling, and recharging operations.

Chassis

Front Wheel

Instructions for removing, disassembling, and inspecting the front wheel and related parts.

Front Brake

Details on the front brake system, including caliper removal and reassembly.

Steering

Procedures for removing, disassembling, and reassembling the steering system.

Servicing Information

Troubleshooting

Diagnostic tables for malfunction codes and common vehicle complaints.

Special Tools

Lists all special tools required for servicing with part numbers.

Tightening Torque

Provides standard torque specifications for various engine and chassis components.

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