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Hypro 5200 Series User Manual

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Installation, Operation, Repair and Parts Manual
Description
Form L-0225P
10-05
1. Warning: Do not pump flammable or explosive fluids
such as gasoline, fuel oil, kerosene, etc. Do not use
in explosive atmospheres. The pump should be used
only with liquids compatible with the pump component
materials. Failure to follow this warning can result in
personal injury and/or property damage and will void
the product warranty.
2. Be sure all exposed moving parts such as shafts,couplers
and adapters are properly shielded or guarded and that
all coupling devices are securely attached before applying
power.
3. Pumps mounted directly on to PTO shaft or other power
shaft must be prevented from rotating with the power
shaft by use of a torque arm. Pump must float freely on
the power shaft and must not be tied rigidly to equipment
on which it is mounted.
4. Do Not Exceed recommended speed, pressure and
temperature for pump and equipment being used.
5. Before Servicing, disconnect all power, make sure all
pressure in the system is relieved, drain all liquids from
the system and flush.
6. Secure the discharge lines before starting the pump. An
unsecured line may whip, causing personal injury and/or
property damage.
7. Check hose for weak or worn condition before each use.
Make certain that all connections are tight and secure.
8. Periodically inspect the pump and the system components.
Perform routine maintenance as required (see Maintenance
section).
9. Protect pump from freezing conditions by draining liquid
and pumping rust inhibiting antifreeze solution through
the system, coating the pump interior.
10. Use only pipe, hose and fittings rated for the maximum
psi rating of the pump.
11. Do not use these pumps for pumping water or other liquids
for human or animal consumption.
Safety Information
Series 5200 Big Twin
®
Piston Pumps
The Hypro Series 5200 Big Twin
®
piston pump is suitable
for applications in high pressure washers for industrial and
agricultural cleaning needs. It is also useful as a sprayer
pump to apply a wide range of chemicals.
The Series 5200 is constructed of cast iron body and
cylinder heads, unitized stainless steel valve assemblies
and double row ball bearing supported crankshaft. Three
cup materials are available to meet specific pumping needs.
They are:
Leatherfor pumping aromatic solvents and other
chemicals damaging to rubber.
Fabric–for pumping most insecticides, herbicides and
fertilizers.
Buna-N Rubberfor pumping soap and detergent
solutions and some fertilizers.
Two crankshaft options are available—1" solid shaft for belt
and pulley or flexible coupling drive, or 1-3/8" hollow shaft
for direct mounting onto a 6-spline 540 rpm PTO shaft.
SERIES 5200C
Cast Iron Big Twin Piston Pump
Max. Flow Rate: ..... 6 gpm (5206) @ 600 rpm
10 gpm (5210)
Max. Pressure: ...................................400 psi
Max. Speed: ...........................800 rpm (5206)
600 rpm (5210)
Ports: ....................................... 3/4" NPT inlet
3/4" NPT outlet
Shaft: ..................................................1" solid
1-3/8" hollow shaft
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Hypro 5200 Series Specifications

General IconGeneral
BrandHypro
Model5200 Series
CategoryWater Pump
LanguageEnglish

Summary

Safety Information

General Safety Precautions

Covers critical safety warnings for operating and servicing the pump, including fluid compatibility and guarding.

Drive Source Installation

System Installation

Operation

Disassembly and Inspection

Pump Component Inspection

Detailed inspection points for pump body, cylinder heads, crankshaft, sleeves, guides, and screws.

Disassembly Steps

Step-by-step instructions for disassembling the pump, including removing heads, sleeves, and crankshaft.

Reassembly and Bearing Replacement

Pump Reassembly Process

Detailed instructions for reassembling the pump, including crankshaft, sleeves, and valves.

Parts Information

Safety and Troubleshooting

Troubleshooting Common Issues

Identifies common problems like low discharge/pressure and leaks, with causes and solutions.

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