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Hypro SERIES 5300C-X User Manual

Hypro SERIES 5300C-X
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Installation, Operation, Repair And Parts Manual
7/05
Description
Series 5300C-X, 5321C, 5322C and 5324C
Small Twin
®
Piston and Plunger Pumps
Form L-0200P
The following special attention notices are used to notify
and advise the user of this product of procedures that
may be dangerous to the user or result in damage to the
product.
NO
TE: Notes are used to notify of installation, oper-
ation,
or maintenance inf
ormation that is impor
tant
but not safety related.
CA
UTION:
Caution is used to indicate the presence
of a hazar
d,
whic
h will or can cause minor injury or
property damage if the notice is ignored.
WARNING: Warning denotes that a potential hazard
exists and indicates procedures that must be fol-
lo
wed e
xactl
y to either eliminate or reduce the haz
-
ard, and to avoid serious personal injury, or prevent
future safety problems with the product.
D
ANGER:
Danger is used to indicate the presence
of a hazard that will result in severe personal injury,
death, or property damage if the notice is ignored.
Safety Information
SERIES 5321C & 5322C
Cast Iron Small Twin
Plunger Pump
Max. Flow Rate: ........................2.2 gpm
Max. Pressure: ........................1000 psi
Max. Speed: ............................1725 rpm
Ports:................................1/2" NPT inlet
1/2" NPT outlet
Max. Operating Temp. ................180
o
F
SERIES 5300C-X
Cast Iron Small Twin
Piston Pump
SERIES 5324C
Cast Iron Small Twin
Piston Pump
Max. Flow Rate: ........................2.9 gpm
Max. Pressure: ..........................800 psi
Max. Speed: ............................1725 rpm
Ports:................................1/2" NPT inlet
1/2" NPT outlet
Max. Operating Temp. ................140
o
F
Max. Flow Rate: ..................1.5, 2.0, 2.5
and 3.0 gpm
Max. Pressure: ..........................500 psi
Max. Speed: ............................1725 rpm
Ports:................................1/2" NPT inlet
1/2" NPT outlet
Max. Operating Temp. ................140
o
F
DANGER: DO NOT pump flammable or explosive
fluids such as gasoline, fuel oil, kerosene, etc. DO
NOT use in explosive atmospheres. The pump
should be used onl
y with liquids compatible with the
pump component materials. Failure to follow this
warning can result in personal injury and/or proper-
ty dama
g
e and will v
oid the pr
oduct warranty
.
A pressure relief device, such as an unloader, relief
valve or balancing regulator must be installed on the
outlet side of the pump.
F
ailure to do so could
result in per
sonal injur
y and/or v
oid the warranty
.
Be sure all exposed moving parts such as shafts,
couplers and adapters are properly shielded or
guarded and that all coupling de
vices are securely
attached before applying power.
Hollo
w shaft pumps mounted directly onto po
w
er
shaft m
ust be pre
v
ented from rotating with the po
w
er
shaft by means of a device such as a torque arm.
Pump m
ust float freely on the po
wer shaft and must
not be tied r
igidly to equipment on which it is mount
-
ed.
AG_200P_0705.qxp 6/30/05 3:36 PM Page 1

Questions and Answers:

Hypro SERIES 5300C-X Specifications

General IconGeneral
BrandHypro
ModelSERIES 5300C-X
CategoryWater Pump
LanguageEnglish

Summary

Pump Model Descriptions

Series 5300C-X Specifications

Details the flow rate, pressure, speed, ports, and operating temperature for the 5300C-X pump.

Series 5321C & 5322C Specifications

Details the flow rate, pressure, speed, ports, and operating temperature for the 5321C & 5322C pumps.

Safety Information

Safety Alert Levels

Defines safety alert terms: NOTE, CAUTION, WARNING, and DANGER.

Critical Safety Directives

Provides vital warnings regarding flammable fluids and pressure relief.

Drive Source Installation

Belt/Pulley Drive Installation

Instructions for mounting belts and pulleys for pump installation.

Flexible Coupling Installation

Steps for installing flexible couplings for direct drive pumps.

System Installation Components

Hollow Shaft Direct Drive Installation

Guidance for mounting hollow shaft pumps directly onto motor shafts.

Piston Pump Installation and Accessories

Guidelines for installing piston pumps, accessories, and piping.

Hose, Unloader Valve, and Strainer

Details on hose selection, unloader valves, and strainers.

Pump Operation and Components

Priming and Pump Care

Guidance on priming, daily operation, and pump maintenance.

Lubrication and Optional Parts

Lubrication schedule and details on optional gauges and dampeners.

Repair Instructions

Tools and Part Inspection

Lists of repair tools and guidance on inspecting pump parts for wear.

Disassembly Procedures

Valve Assembly and Piston Sleeve Removal

Steps for removing valve assemblies and piston sleeves.

Crankshaft and Plunger Cartridge Removal

Instructions for removing crankshafts and plunger cartridges.

Cylinder Sleeve and Plunger Cartridge Handling

Steps for removing cylinder sleeves and handling plunger cartridges.

Crankshaft Assembly Removal

Detailed steps for removing the crankshaft assembly.

Component Cleaning and Preparation

Guide, Seal, and Plunger Cartridge Handling

Instructions for handling and reassembling cartridge components.

Pump Body and Crankshaft Cleaning

Steps for cleaning pump bodies and preparing for reassembly.

Reassembly Procedures

Crankshaft and Bearing Reassembly

Detailed steps for reassembling the crankshaft and bearings.

Valve Assembly Installation

Instructions for installing pump body valve assemblies.

Cylinder Sleeve & Piston Installation

Steps for installing cylinder sleeves and piston assemblies.

Plunger Assembly and Head Installation

Procedures for installing plunger assemblies, heads, and fittings.

Troubleshooting Guide

Common Pump Issues and Solutions

Identifies common symptoms, probable causes, and corrective actions.

Performance Data Tables

Pump Output Specifications

Presents performance data for various pump models and pressures.

Piston Stack Components

Parts Kit Details

Lists and diagrams for piston stack parts kits.

Crankshaft Assembly Components

Assembly and Part Identification

Details on crankshaft sub-assemblies and complete assemblies.

Plunger Pump Components

Plunger Stack Parts Kits

Lists of parts kits for plunger stacks for specific models.

Crankshaft Assemblies for Plunger Pumps

Sub-Assemblies and Configurations

Details on solid and hollow shaft crankshaft sub-assemblies.

Specialty Pump Parts

Plunger Kit Components

Parts list for plunger stack kits for specialty pumps.

Crankshaft Assemblies for Specialty Pumps

Hollow Shaft Configurations

Details on hollow shaft crankshaft assemblies for specific models.

Piston Pump Components

Piston Stack Parts Kits

Details on piston stack parts kits for 5324C models.

Crankshaft Assembly Kits for 5324C

Solid and Hollow Shaft Options

Information on solid and hollow shaft crankshaft assemblies.

Liquid Injector Heads Accessory

Specifications and Features

Details on Hypro Series 3396 liquid injector heads and their specifications.

Liquid Injector Head Installation and Operation

Installation and Port Adjustment

Guidance on installing the injector head and adjusting the inlet port position.

Operation and Maintenance

Instructions for operating the injector and performing maintenance.

Parts List for Injector Heads

List of components for Hypro 3396 liquid injector heads.

Product Warranty and Returns

Limited Warranty Terms

Details the warranty period and exclusions for Hypro products.

Return Procedures and Contact Information

Steps for returning products for service and contact details.

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