Hyster A495 - Table of Contents

©2014 HYSTER COMPANY
TABLE OF CONTENTS
General .....................................................................................................................................................................1
Description ...............................................................................................................................................................2
ZAPI™ Transistor Motor Controller ..................................................................................................................2
Principles of Operation ....................................................................................................................................... 2
Controller Safety ..................................................................................................................................................... 3
Controller Adjustments ...........................................................................................................................................3
Modes of Operation ................................................................................................................................................. 4
User-Selectable Operating Modes ......................................................................................................................4
Programming ...........................................................................................................................................................5
Custom Performance Mode ................................................................................................................................ 5
Controller Parameters ........................................................................................................................................ 5
Setting Drive Modes ....................................................................................................................................... 5
Tester Menu ........................................................................................................................................................ 7
Set Option Menu ................................................................................................................................................. 7
ZAPI™ Handset .................................................................................................................................................. 8
Alarm Code Diagnostics ........................................................................................................................................12
Alarm Code Diagnostic Procedure ................................................................................................................... 12
Troubleshooting .....................................................................................................................................................14
Auxiliary Hydraulics (W30-40ZA, W20-30ZR, W25-30-40ZC)........................................................................ 39
Control Card Functional Test ...............................................................................................................................44
Traction Motor Test ...............................................................................................................................................46
ZAPI™ PC Interface ..............................................................................................................................................48
Connecting PC to ZAPI™ Controller ............................................................................................................... 48
File Menu ...........................................................................................................................................................51
Open File .......................................................................................................................................................51
TX From File .................................................................................................................................................52
Save File ........................................................................................................................................................54
Print Settings ................................................................................................................................................56
Exit ................................................................................................................................................................ 57
Connection Menu .............................................................................................................................................. 58
Function Menu .................................................................................................................................................. 58
Parameter ..................................................................................................................................................... 58
Memory Menu ...............................................................................................................................................63
Set Options ....................................................................................................................................................64
Tester .............................................................................................................................................................66
Data Logger ...................................................................................................................................................68
Alarm Logbook ..............................................................................................................................................71
Alarms ........................................................................................................................................................... 72
Programming Tilt and Sideshift on the ZAPI Controller (Laptop) ................................................................ 73
Repair .....................................................................................................................................................................74
Remove .............................................................................................................................................................. 74
Brass Stud Replacement ...................................................................................................................................74
Remove .......................................................................................................................................................... 74
Install ............................................................................................................................................................ 74
Install .................................................................................................................................................................74
Repair ................................................................................................................................................................ 74
Sideshift Setup With Auxiliary (W20/30ZR).................................................................................................... 75
Table of Contents
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