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Essential safety warnings and precautions for lift truck operation and maintenance.
Defines operational conditions like 'Heavy' and 'Severe' for maintenance scheduling.
Instructions for removing left and right front frame panels and their associated parts.
Steps to remove the operator compartment cover, including screw locations and retaining clips.
Procedure for removing and closing the drive unit compartment door.
Steps to remove and replace the caster wheel cover.
Safety procedure to discharge capacitors before servicing electrical components.
Detailed steps and safety precautions for towing a disabled lift truck.
Procedure for safely placing the lift truck on blocks for maintenance or repair.
Steps for raising the load wheels using a crane or another lift truck.
Instructions for safely lifting the drive tire end of the lift truck.
Procedure for safely lifting the entire lift truck, including mast removal.
Instructions for operating the manual lowering valve for mast lowering.
Steps and safety checks for loading the lift truck onto a transport vehicle.
Steps to prepare the lift truck for operation after it has been shipped.
Procedures for preparing the lift truck for use after a period of storage.
Steps for safely unloading the lift truck from a transport vehicle.
General safety rules for working near the mast, including hazard warnings.
Procedures for lowering the mast and installing safety chains for support.
Explanation of maintenance intervals (daily, 3-monthly, yearly) and operation types.
Overview of key maintenance points on the lift truck illustrated in Figure 9.
Maintenance tasks to be performed daily or every 8 hours as per schedule.
Maintenance tasks to be performed every 3 months or 500 hours as per schedule.
Maintenance procedures for the hydraulic system, including oil changes and filter replacement.
Inspection and lubrication procedures for lift chains.
Inspection and maintenance of the mast, cylinders, hoses, and sliding surfaces.
Maintenance for the reach carriage assembly, including lubrication of arms and pins.
Inspection of the frame and overhead guard, lubrication of door hinges.
Procedures for checking and replacing safety labels and the operating manual.
Maintenance for caster and load wheels, including lubrication and adjustment.
Maintenance procedures for the Master Drive Unit, including gear oil and spline lubrication.
Inspection and maintenance of drive wheel, tire, axle seal, and lug nut torque.
Daily inspection points before operating the lift truck, including safety checks.
Procedures and safety precautions for checking and maintaining the battery.
Inspection of tires and wheels for damage, wear, and proper lug nut torque.
Inspection of the truck frame for damage and load wheels for security and smooth rotation.
Ensuring all safety labels are installed correctly and are readable on the lift truck.
Inspection of the overhead guard for secure fastening and structural integrity.
Inspection of forks for cracks, wear, and alignment, with replacement guidelines.
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