Periodic Maintenance Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Removing Covers ........................................................................................................................................... 1
Front Frame Panel (Left and Right) ........................................................................................................ 1
Operator Compartment Cover.................................................................................................................. 2
Drive Unit Compartment Door................................................................................................................. 3
Caster Wheel Cover................................................................................................................................... 3
Discharging the Capacitors........................................................................................................................... 3
How to Move Disabled Truck ........................................................................................................................ 4
How to Tow Lift Truck............................................................................................................................... 4
How to Put Lift Truck on Blocks................................................................................................................... 5
How to Raise Load Wheels ....................................................................................................................... 5
How to Raise the Drive Tire End.............................................................................................................. 6
How to Raise the Entire Lift Truck.......................................................................................................... 6
Manual Lowering Valve ................................................................................................................................ 7
N30-35ZDR and N35-40-45ZR ................................................................................................................. 7
N30ZDRS and N35-40ZRS ....................................................................................................................... 7
Transporting....................................................................................................................................................... 8
Loading........................................................................................................................................................... 8
Unloading....................................................................................................................................................... 9
Preparation for Use............................................................................................................................................ 9
Preparation After Shipment ......................................................................................................................... 9
Preparation After Storage............................................................................................................................. 9
Safety Procedures When Working Near Mast.................................................................................................. 10
Maintenance Schedule....................................................................................................................................... 11
Maintenance Procedures Every 8 Hours or Daily............................................................................................ 16
Checks With Key Switch Turned OFF.......................................................................................................... 16
Battery ....................................................................................................................................................... 16
Tires and Wheels ....................................................................................................................................... 17
Frame and Load Wheels ........................................................................................................................... 17
Safety Labels ............................................................................................................................................. 17
Overhead Guard........................................................................................................................................ 18
Forks Check ............................................................................................................................................... 18
Lift Chain Check ....................................................................................................................................... 19
Mast Check ................................................................................................................................................ 20
Reach, Tilt, and Sideshift.......................................................................................................................... 20
Checks With Key Switch Turned ON ........................................................................................................... 20
Operation ................................................................................................................................................... 20
Hydraulic System...................................................................................................................................... 21
Dash Display ............................................................................................................................................. 21
Lift System Operation............................................................................................................................... 22
Multifunction Control Handle .................................................................................................................. 23
Brake.......................................................................................................................................................... 23
Steering System ........................................................................................................................................ 24
Maintenance Procedures Every 500 Hours or 3 Months ................................................................................. 24
Master Drive Unit ......................................................................................................................................... 24
Hydraulic System .......................................................................................................................................... 24
Hydraulic Filter Element Change ................................................................................................................ 26
Caster Adjustment......................................................................................................................................... 26
Elastomer Spring Type Adjustment......................................................................................................... 26
Belleville Spring Type Adjustment .......................................................................................................... 28
Spring Pack Replacement......................................................................................................................... 29
©2009 HYSTER COMPANY i
To Next Page
Loading...
