Table of Contents Periodic Maintenance
TABLE OF CONTENTS (Continued)
Remove Spring Assembly ..................................................................................................................... 29
Replace Spring Pack ............................................................................................................................. 30
Install Spring Assembly ....................................................................................................................... 30
Drive Tire Check............................................................................................................................................ 31
Lift System Operation................................................................................................................................... 31
Forks .......................................................................................................................................................... 31
Mast ........................................................................................................................................................... 31
Lift Chains................................................................................................................................................. 32
Other Lubrication.......................................................................................................................................... 32
Maintenance Procedures Every 2000 Hours or Yearly .................................................................................... 32
Brakes ............................................................................................................................................................ 32
Check.......................................................................................................................................................... 32
Electric System .............................................................................................................................................. 33
Main Contactor.......................................................................................................................................... 33
Inspect ................................................................................................................................................... 33
Master Drive Unit ......................................................................................................................................... 33
Hydraulic System .......................................................................................................................................... 34
Drain .......................................................................................................................................................... 34
Cylinder Identification.......................................................................................................................... 35
Fill .............................................................................................................................................................. 37
Main Lift Cylinders............................................................................................................................... 37
Free-Lift Cylinders................................................................................................................................ 38
Hydraulic Filter Change ........................................................................................................................... 39
Check Hydraulic Strainer......................................................................................................................... 39
Lift and Tilt System Leaks Check..................................................................................................................... 40
Lift System..................................................................................................................................................... 40
Tilt System..................................................................................................................................................... 40
Battery Maintenance ......................................................................................................................................... 41
How to Charge Battery.................................................................................................................................. 41
How to Change Battery................................................................................................................................. 42
Tires and Wheels................................................................................................................................................ 45
Drive Tire ....................................................................................................................................................... 45
How to Change Drive Tire............................................................................................................................. 45
Tandem Load Wheels .................................................................................................................................... 46
Caster Wheels................................................................................................................................................ 46
Remove....................................................................................................................................................... 46
Install......................................................................................................................................................... 47
Preparation for Storage ..................................................................................................................................... 48
Short-Term Storage (1 to 6 months) ............................................................................................................. 48
Long-Term Storage (6 months or longer) ..................................................................................................... 48
This section is for the following models:
N35ZDR, N45ZR [C264];
N30ZDR, N35-40ZR [D470];
N30ZDRS, N35-40ZRS [A265]
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