Hyster B495 - Table of Contents

©2014 HYSTER COMPANY
TABLE OF CONTENTS
General .....................................................................................................................................................................1
How to Move a Disabled Lift Truck ................................................................................................................... 1
How to Tow a Lift Truck ................................................................................................................................ 2
How to Put The Lift Truck on Blocks ................................................................................................................ 3
How to Raise the Drive/Steer Tire .................................................................................................................3
How to Raise the Load Wheels ...................................................................................................................... 5
Special Precautions ................................................................................................................................................. 5
Discharging the Capacitor ..................................................................................................................................5
Safety Procedures When Working Near Mast .......................................................................................................7
Maintenance Schedule ............................................................................................................................................ 8
Maintenance Procedures Every 8 Hours or Daily ............................................................................................... 12
Checks Before Operation ..................................................................................................................................12
How to Make Checks With Key Switch OFF ...................................................................................................13
Safety Labels .................................................................................................................................................13
Battery ...........................................................................................................................................................13
Brake ............................................................................................................................................................. 14
Tires and Wheels .......................................................................................................................................... 14
Mast, Forks, and Lift Chains ....................................................................................................................... 14
Control Handle ..............................................................................................................................................16
Hydraulic System ......................................................................................................................................... 16
How to Make Checks With Key Switch ON .....................................................................................................17
Check for Leaks in Lift System ....................................................................................................................17
Control Buttons............................................................................................................................................. 17
Direction/Speed Control and Switches ........................................................................................................ 17
Gauges, Horn, Fuses .....................................................................................................................................18
Maintenance Procedures Every 350 Hours or Every 2 Months ..........................................................................19
Fittings Lubrication ..........................................................................................................................................19
Other Lubrication ............................................................................................................................................. 19
Base Arm Capscrews ........................................................................................................................................ 19
Battery ...............................................................................................................................................................19
Brake ................................................................................................................................................................. 20
Lift Chain Adjustments .................................................................................................................................... 20
Drive Wheel .......................................................................................................................................................22
Hydraulic System ..............................................................................................................................................22
Master Drive Unit .............................................................................................................................................22
Traction and Pump Motor Brushes ..................................................................................................................23
Contactor ........................................................................................................................................................... 25
Maintenance Procedures Every 2000 Hours or Yearly ....................................................................................... 26
Load Wheels ...................................................................................................................................................... 26
Hydraulic Oil Change ....................................................................................................................................... 26
How to Change Drive Unit Oil ......................................................................................................................... 27
Welding Repairs .................................................................................................................................................... 27
General Repairs .....................................................................................................................................................28
Load Wheels (W25-30ZA2)................................................................................................................................ 28
Remove .......................................................................................................................................................... 28
Install ............................................................................................................................................................ 28
Lift Cylinder Leak Test .................................................................................................................................... 29
Battery Maintenance ............................................................................................................................................ 29
How to Charge the Battery ...............................................................................................................................29
Normal Charge ............................................................................................................................................. 30
Table of Contents
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