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Hyster B60ZAC User Manual

Hyster B60ZAC
36 pages
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WALKIE HYDRA
ULIC
SYSTEMS
B60Z [A230]
; B80Z [A233]; C60Z [A478];
C80Z [A479
]; W60Z [A231]; W65Z [A229];
W80Z [A234
]; B60Z
AC
[B230]; B80Z
AC
[B233];
C60Z
AC
[B4
78]; C80Z
AC
[B479]
P
ART NO. 1500201 1900 SRM 964

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Hyster B60ZAC Specifications

General IconGeneral
ModelB60ZAC
CategoryForklifts
Power SourceElectric
Load Capacity6000 lbs
Mast Type2-Stage, 3-Stage, 4-Stage
Power TypeElectric
Tire TypePneumatic

Summary

General Information

Hydraulic System Description

Lifting a Load

Explains the procedure for raising a load using the hydraulic system, including pump activation and oil flow.

Lowering a Load

Details the process of lowering a load by activating the lowering valve and returning hydraulic oil to the reservoir.

Hydraulic Lines Best Practices

Provides guidance on cleaning hydraulic lines and using minimal fittings to reduce resistance and leakage.

Hydraulic Oil Importance

Discusses the dual role of hydraulic oil in power transmission and lubrication, and the importance of correct fluid.

Safety Precautions

System Cleaning Procedures

Outlines steps to maintain hydraulic system cleanliness, including reservoir and pump area cleaning, and filtering.

Sound Level Considerations

Discusses potential causes of hydraulic system noise, such as cavitation and aerated hydraulic oil.

Hydraulic Reservoir Details

Drive Unit Covers C60Z, C80Z Models

Remove Drive Unit Covers (C60Z, C80Z)

Step-by-step instructions for removing the drive unit compartment covers for C60Z and C80Z models.

Install Drive Unit Covers (C60Z, C80Z)

Step-by-step instructions for reinstalling the drive unit compartment covers for C60Z and C80Z models.

Drive Unit Covers B60Z, B80Z Models

Remove Drive Unit Covers (B60Z, B80Z)

Instructions for removing the drive unit compartment covers for B60Z, B80Z, and similar models.

Install Drive Unit Covers (B60Z, B80Z)

Instructions for installing the drive unit compartment covers for B60Z, B80Z, and similar models.

Lift Pump and Motor Assembly

Remove Lift Pump and Motor

Detailed steps for safely removing the lift pump and motor assembly from the truck.

Remove Hydraulic Reservoir

Procedure for removing the hydraulic reservoir from the lift pump and motor assembly.

Disassemble Lift Pump and Motor

Steps for disassembling the lift pump and motor assembly components.

Remove Pump Motor

Instructions for removing the pump motor from the assembly for specific truck models.

Disassemble Hydraulic Pump

Procedure for disassembling the hydraulic pump for various models.

Assemble Hydraulic Pump

Steps for correctly assembling the hydraulic pump for different truck models.

Install Pump Motor

Procedure for installing the pump motor onto the pump assembly.

Install Reservoir to Pump

Steps for installing the hydraulic reservoir onto the pump assembly.

Install Lift Pump and Motor Assembly

Instructions for installing the complete lift pump and motor assembly onto the truck frame.

Hydraulic Valve Repair

Lowering Valve Procedures

Detailed steps for removing and installing the lowering valve.

Relief Valve Removal (B60Z, C60Z Models)

Procedure for removing the relief valve on B60Z and C60Z model trucks.

Relief Valve Installation (B60Z, C60Z Models)

Procedure for installing the relief valve on B60Z and C60Z model trucks.

Check Valve (B80Z, W65Z Models)

Instructions for removing and installing the check valve on B80Z and W65Z model trucks.

Check Valve Removal (B80Z, W65Z Models)

Step-by-step guide for removing the check valve on B80Z and W65Z model trucks.

Lift Cylinder Procedures

Remove Lift Cylinder

Steps for safely removing the lift cylinder from the truck.

Install Lift Cylinder

Steps for safely installing the lift cylinder onto the truck.

Disassemble Lift Cylinder

Procedure for disassembling the lift cylinder components.

Assemble Lift Cylinder

Steps for correctly assembling the lift cylinder components.

Relief Valve Adjustment

Relief Valve Pressure Check

Procedure for checking the hydraulic relief valve pressure settings for system verification.

Adjust Relief Valve Pressure (B60Z, C60Z Models)

Steps to adjust the relief valve pressure for B60Z and C60Z models.

Adjust Relief Valve Pressure (B80Z, W65Z Models)

Steps to adjust the relief valve pressure for B80Z and W65Z models.

Troubleshooting Guide

Lift Assemblies Issues

Troubleshooting common problems related to lift assemblies, such as failure to elevate or slow lifting.

Lift Cylinder Issues

Troubleshooting common issues with lift cylinders, including oil leaks and rod retraction problems.

Lift Pump and Motor Issues

Troubleshooting common problems with the lift pump and motor assembly, such as low pressure or noise.

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