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Hyster D435 Series - User Manual

Hyster D435 Series
473 pages
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1 (12/2014)Revision:Part no.:
Technical information for Hyster service
centres
This manual is intended solely for the specialized technicians of
the Hyster service network.
4065749
D435.....
R1.4 R1.6N
R1.6 R1.6HD
R2.0 R2.0HD
R2.5

Table of Contents

Questions and Answers

  • M
    Mikayla StokesSep 7, 2025
    What does “Pot accel mism” mean on my Hyster Forklifts?
    • E
      Elizabeth SchultzSep 7, 2025
      If your Hyster Forklifts displays “Pot accel mism”, check the potentiometers. If the potentiometer works properly and the wiring is correct, the ACE-2 logic board needs replacing.
  • G
    Gwendolyn SilvaAug 25, 2025
    Why does my Hyster Forklifts say “Battery low”?
    • J
      John ConnerAug 25, 2025
      If your Hyster Forklifts displays “Battery low”, it means the battery charge is less than or equal to 10% of the total charge and the BATTERY CHECK adjustment is not 0. Take the charged battery. If it doesn't work, measure the battery voltage with a voltmeter and compare it to the value in the BATTERY VOLTAGE parameter. If they are different, adjust the value of the ADJUST BATTERY function.
  • C
    Craig ReynoldsAug 25, 2025
    What to do if I see an “Eeprom ko” alarm on my Hyster D435?
    • E
      Eric CoxAug 26, 2025
      If the “Eeprom ko” alarm appears on your Hyster Forklifts, it indicates a hardware or software defect in the integrated non-volatile memory. Try performing a CLEAR EEPROM operation (refer to the console manual). Power cycle the device using the key to check if the alarm disappears. If the alarm persists, the control device needs replacement. If the alarm disappears, the parameters will be replaced by the default ones.
  • M
    Melissa HaleSep 16, 2025
    What to do if Hyster D435 displays “Sp mismatch”?
    • K
      Kevin PetersenSep 17, 2025
      This is a fault inside the control device, proceed with replacement.
  • N
    Natalie WhitakerNov 24, 2025
    Why is my Hyster D435 showing “Logic failure #1”?
    • J
      Jamie WeberNov 24, 2025
      If your Hyster Forklifts displays “Logic failure #1”, it means the control device has detected over or under voltage conditions. Check for diminishing pulsations of the key input signal due to external loads, inspect the electrical cable connections to the battery terminal (positive and negative), to MC and to the control device (+Batt and –Batt), ensuring they are tightened to a torque of between 13Nm and 15Nm. If no voltage transient is detected and the alarm persists, the logic board likely needs replacing. If the trouble appears during motor operation, there could be undervoltage or overvoltage. If the alarm appears during acceleration, it is most likely due to undervoltage, so check the battery charge and cable connections. If the alarm appears during brake release, it is most likely ...
  • L
    Larry ChristianSep 12, 2025
    What does “Tiller open” mean on Hyster Forklifts?
    • W
      williammartinezSep 12, 2025
      If your Hyster Forklifts displays “Tiller open”, the warning disappears with the next drive request.
  • J
    jessica10Sep 3, 2025
    What does “Flash checksum” mean on my Hyster D435 Forklifts?
    • B
      bennettlisaSep 3, 2025
      If your Hyster Forklifts displays “Flash checksum”, try reprogramming the logic. If the alarm is still signalled, then the problem is in the microcontroller and you should replace the ACE logic board.
  • V
    vstewartSep 3, 2025
    What causes “Tiller mismatch” on Hyster D435 Forklifts?
    • A
      Arthur LiuSep 3, 2025
      If your Hyster Forklifts displays “Tiller mismatch”, check the wiring of the Tiller input (use the TESTER items to make troubleshooting easier). If the Tiller switch works properly and the wiring is correct, the ACE-2 logic board needs replacing.
  • S
    Seth SotoSep 23, 2025
    What does “Watchdog” mean on Hyster D435 Forklifts?
    • A
      andrew91Sep 23, 2025
      This is a safety test. it is a self-diagnosis test within the logic between the Master and Slave micro-controllers.
  • C
    Cindy CaseAug 29, 2025
    What does “Logic failure #3” mean on Hyster D435?
    • S
      Stacey BentonAug 29, 2025
      If your Hyster Forklifts displays “Logic failure #3”, it means there is a hardware problem pertaining to the logic card as a protection against high current values (overload). When it manifests itself the ACE logic board needs replacing.

Hyster D435 Series Specifications

General IconGeneral
ModelD435 Series
Power SourceDiesel
TransmissionPowershift
Tire TypePneumatic
Fuel OptionsDiesel

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