Mast Repairs Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Safety Procedures When Working Near Mast.................................................................................................. 1
Fork Repair ........................................................................................................................................................ 3
Remove ........................................................................................................................................................... 3
Install ............................................................................................................................................................. 3
Checks ............................................................................................................................................................ 4
Carriages Repair................................................................................................................................................ 5
Standard Carriage......................................................................................................................................... 5
Remove....................................................................................................................................................... 5
Repair......................................................................................................................................................... 6
Install......................................................................................................................................................... 6
Integral Sideshift Carriage ........................................................................................................................... 6
Remove....................................................................................................................................................... 6
Clean and Inspect...................................................................................................................................... 9
Repair......................................................................................................................................................... 10
Install......................................................................................................................................................... 11
Mast Repair........................................................................................................................................................ 11
Mast, Remove................................................................................................................................................. 11
Two-Stage LFL and Two-Stage FFL Masts, Disassemble........................................................................... 15
Clean and Inspect.......................................................................................................................................... 21
Three-Stage FFL Mast .................................................................................................................................. 22
Disassemble............................................................................................................................................... 22
Clean and Inspect...................................................................................................................................... 26
Two-Stage LFL and Two-Stage FFL Mast, Assemble.................................................................................. 27
Three-Stage FFL Mast, Assemble ................................................................................................................ 28
Four-Stage FFL, Disassemble....................................................................................................................... 30
Clean and Inspect.......................................................................................................................................... 34
Four-Stage FFL, Assemble............................................................................................................................ 36
Mast, Install................................................................................................................................................... 38
Header Hose Arrangement................................................................................................................................ 41
Two-Stage LFL............................................................................................................................................... 41
Two-Stage FFL............................................................................................................................................... 48
Three-Stage FFL............................................................................................................................................ 60
Four-Stage FFL ............................................................................................................................................. 75
Adjustment..................................................................................................................................................... 83
Lift Chains Adjustment ..................................................................................................................................... 84
Carriage Adjustments........................................................................................................................................ 86
Tilt Cylinders Adjustment................................................................................................................................. 86
Mast Adjustments.............................................................................................................................................. 90
Load Roller Adjustment............................................................................................................................ 90
Mast Side Kicking Adjustment................................................................................................................. 92
©2008 HYSTER COMPANY i
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