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Avanti p7
Hytorc Avanti p7 User Manual
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A
v
anti h
ydr
aulic sock
et wrench
T
echnical manual
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 About the Document
7
Purpose of the Document
7
How to Work with the Document
7
Languages
7
Illustrations
7
Safety Symbols in the Document
7
Related Documents
8
Revision History
8
Contact Information
8
2 Safety
9
General Safety Instructions
9
Personnel
9
Work Area
9
Equipment
9
Additional Safety Instructions
10
Electric and Pneumatic Pump Units
10
Electric Pump Units
10
Hydraulic Hoses
10
Reaction Arms
10
Sockets
11
Safety Symbols on the Tool
11
Qualified Personnel
12
Liability
12
3 Description
13
3Intended Use
13
Overview
13
Electric Pump Unit
14
LED Indicators
14
Pneumatic Pump Unit
15
Hydraulic Socket Wrench
16
Accessories
17
Safety Handle
17
Boltsafe Load Tester
17
Torque and Angle Sensor
17
4 Installation
19
Hydraulic Hoses
19
Hydraulic Hose Connections
19
Connecting the Hydraulic Hoses
21
Disconnecting the Hydraulic Hoses
21
Power Supply (Electric Pump Units)
22
Connecting the Power Supply (230V)
22
Connecting the Power Supply (400V)
22
Air Supply (Pneumatic Pump Units)
23
Explosion Protection (Pneumatic Pump Units)
23
5 Reaction Arms
25
Standard Reaction Arm (360°)
25
Standard Reaction Arm (360° X 360°)
25
Straight TPF Reaction Arm
26
Straight WTCT Reaction Arm with Reaction Cup
26
Curved WTCT Reaction Arm with Reaction Pin Cup
27
Curved Reaction Arm with Dual-End Reaction Cup
27
Reaction Arm for Recessed Installation
28
Fixed Length
28
Adjustable Length
28
Straight Dual-Tool Interconnect Reaction Arm
29
U-Shaped Dual-Tool Interconnect Reaction Arm
29
5.10 Multi-Tool Interconnect Reaction Arm
30
Reaction Ring
30
Reaction Strip (Recessed Bolt Heads)
31
HYTORC Washer™ Double-Drive Socket
31
HYTORC Loaddisc™ Double-Drive Socket
32
HYTORC Nut™ Drive
32
Offset-Link
33
6 Securing the Sockets and Reaction Arms
35
Securing the Socket
35
Securing the Sockets (Type 2)
35
Securing the Reaction Arm Onto the Spline Shaft
36
7 Operation
37
Inspections before Use
37
Remote Control
37
Electric Pump Unitt
37
Pneumatic Pump Unitt
38
Disengagement Lever for Reaction Pawl
38
Torque
39
Pressure/Torque Chart
39
Setting the Torque
40
Direction of Rotation
41
Determining the Direction of Rotation
41
Changing the Direction of Rotation
41
Tightening and Loosening a Bolted Flange Connection
42
Tightening a Bolted Flange Connection
42
Loosening a Bolted Flange Connectionn
43
Automatic Shut-Off System
43
Thermal Protection
43
8 Maintenance & Storage
45
Preventive Maintenance
45
Maintenance by HYTORC
45
Storing the Cables
45
9 Troubleshooting
47
Tools
47
Pump Units
48
General
48
Electric Pump Units
49
Pneumatic Pump Units
49
10 Technical Data
51
10.1 Avanti P7
51
Avanti 1
51
Avanti 3
52
Avanti 5
52
Avanti 8
52
Avanti 10
52
Avanti 20
52
Avanti 35
52
Avanti 50
53
Avanti 80
53
Avanti 130
53
10.12 Swivel Rotation
55
10.13 Physical Conditions
55
Maximum Torque Values
56
11 Conformiteitsverklaring
59
4
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Hytorc Avanti p7 Specifications
General
Model
Avanti p7
Type
Hydraulic Torque Wrench
Square Drive (inch)
1
Power Source
Hydraulic
Pressure
10, 000 psi (700 bar)
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