CONTENTS
A
WARNING MANUAL .................................................................................. 1
A.1
MECHANICAL HAZARDS .................................................................................................................................... 1
A.1.1
MECHANICAL RESISTENCE .................................................................................................................................................. 1
A.1.2
CRUSHING HAZARD ............................................................................................................................................................... 4
A.1.3
CUTTING HAZARD .................................................................................................................................................................. 7
A.1.4
DRAGGING OR ENTRAPMENT HAZARD ............................................................................................................................... 8
A.1.5
IMPACT HAZARD .................................................................................................................................................................... 8
A.1.6
OIL LEAK HAZARD ................................................................................................................................................................ 10
A.1.7
LOSS OF STABILITY ............................................................................................................................................................. 11
A.1.8
SLIPPING, TRIPPING AND FALLS ........................................................................................................................................ 14
A.2
ELECTRIC SHOCK HAZARD ............................................................................................................................. 15
A.2.1
CONTACT WITH LIVE COMPONENTS ................................................................................................................................. 15
A.2.2
STATIC ELECTRICITY........................................................................................................................................................... 17
A.3.1
BURNS................................................................................................................................................................................... 18
A.3.2
ENVIRONMENTAL TEMPERATURE ..................................................................................................................................... 18
A.4
NOISE HAZARDS ............................................................................................................................................... 19
A.5
VIBRATION HAZARDS ...................................................................................................................................... 19
A.6
HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE .............................................................. 20
A.6.1
TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT) .............................................................................................. 20
A.7
ERGONOMIC HAZARDS .................................................................................................................................... 24
A.7.1
OPERATING POSITIONS ...................................................................................................................................................... 24
A.7.2
VISIBILITY ............................................................................................................................................................................. 25
A.7.3
HUMAN ERROR .................................................................................................................................................................... 26
A.8
UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE ..................................................................... 27
A.9
SAFETY DEVICE FAULTS ................................................................................................................................. 28
A.10
COUPLING FAULTS ........................................................................................................................................... 30
A.11
HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ................................................................................... 32
A.12
WARNINGS TO LIFT AND TRASPORT THE CRANE ....................................................................................... 35
A.13
SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL ................................................................ 36
A.14
WARNINGS FOR SUPPLEMENTARY CROSS-BEAM ..................................................................................... 41
A.15
SUPPLEMENTARY WARNINGS FOR USE WITH JIB ...................................................................................... 43
A.16
WARNINGS FOR CONTROLS ON COLUMN AND ON FOOTBOARD ............................................................. 44
A.17
SUPPLEMENTARY WARNINGS FOR WINCH .................................................................................................. 46
A.18
SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB .................................................................................... 49
A.19
SUPPLEMENTARY WARNINGS FOR DRILL .................................................................................................... 52
B
OPERATING MANUAL ............................................................................ 53
B.1
PREMISE .............................................................................................................................................................. 1
B.2
IDENTIFICATION .................................................................................................................................................. 2
B.3
CRANE DESCRIPTION AND DOCUMENTATION ............................................................................................... 3
B.3.1
ENCLOSED DOCUMENTATION.............................................................................................................................................. 3
B.3.2
DESIGN REGULATIONS AND CLASSIFICATION ........................................................................................................................ 3
B.3.3
CE MARK ................................................................................................................................................................................. 4
B.3.4
NOT-CE MARK ........................................................................................................................................................................ 4
B.3.5
SERVICE CONDITIONS .......................................................................................................................................................... 5
B.3.6
FORBIDDEN OPERATIONS .................................................................................................................................................... 5
B.3.7
MAIN COMPONENTS .............................................................................................................................................................. 6
B.3.8
SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS ..................................................................................................... 7
B.3.9
SAFETY SEALS ....................................................................................................................................................................... 8
B.3.10
CONTROLS OF NOT X CRANE .............................................................................................................................................. 9
B.3.11
X CONTROLS ........................................................................................................................................................................ 10
B.4
DESCRIPTION OF THE CONTROLS ................................................................................................................. 11
B.4.1
CONTROL PANELS CRANE HB120 (EC NOT-X) .................................................................................................................. 11
B.4.2
CONTROL PANELS CRANE HB150 (EC NOT-RDC) ............................................................................................................ 12
B.4.3
CONTROL PANELS (X CRANE) ............................................................................................................................................ 13
B.4.4
MAIN DEVIATION VALVE ...................................................................................................................................................... 15
B.4.5
STABILIZERS CONTROLS AT CONTROL VALVE SIDE ....................................................................................................... 16
B.4.6
STABILIZERS CONTROLS AT CONTROL VALVE OPPOSITE SIDE .................................................................................... 17
B.4.7
WORK OPERATION CONTROLS .......................................................................................................................................... 18
B.4.8
CONTROLS ON COLUMN AND ON FOOTBOARD (OPTIONAL) .......................................................................................... 20
B.5
DESCRIPTION OF THE SAFETY DEVICES ...................................................................................................... 23
B.5.1
MAX WORKING PRESSURE VALVE .................................................................................................................................... 23
B.5.2
OVERPRESSURE VALVES ................................................................................................................................................... 24
B.5.3
LOAD LIMITING DEVICE (NOT-RDC CRANE) ...................................................................................................................... 25
B.5.4
LOAD LIMITING DEVICE (X CRANE) .................................................................................................................................... 26
B.5.5
EXCLUSION OF LOAD LIMITING DEVICE ............................................................................................................................ 27
B.5.6
EMERGENCY STOP BUTTONS (EC CRANE) ...................................................................................................................... 29
B.5.7
MANUAL EXTENSION LOAD LIMITING DEVICE .................................................................................................................. 30
B.5.8
BLOCK VALVES ON HYDRAULIC CYLINDERS .................................................................................................................... 31
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