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IAI RCON-GW

IAI RCON-GW
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Driver Unit
Gateway Unit
Terminal Unit
Extension
Unit
Fan Unit
Model
Model Plate (Large)
Refer to “External Dimensions”
for the attached position.
Serial Number
-GW/GWG, -GW-TR
Gateway Unit, Terminal Unit
First Step Guide Second Edition
Thank you for purchasing our product.
Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the
product in addition to this First Step Guide to ensure correct use.
This Instruction Manual is original.
Using or copying all or part of this Instruction Manual without permission is prohibited.
The company names, names of products and trademarks of each company shown in the sentences
are registered trademarks.
RCON System is constructed not only with the Gateway Unit (RCON-GW/GWG) and Terminal Unit (RCON-
GW-TR) that are explained in this manual, but also with Driver Unit (RCON-PC/PCF/AC/DC/SC), Power
Supply Unit (RCON-PS2), Simple Absolute Unit (RCON-ABU), Fan Unit (RCON-FU), Extension Unit
(RCON-EXT) and SCON Controller (SCON-CB-*-RC) to connect to the extension unit. Please refer to First
Step Guide and Instruction Manual (DVD) of each device for additional instruction related to that device.
Gateway Unit is a communication unit to be connected to the field network and must be located on the left
end of the RCON System.
The terminal unit is a terminal resistor that should be allocated at the right end of RCON System.
This product is comprised of the following parts if it is of standard configuration.
If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts
No. Part Name Model
Numbe
r
Remarks
1 RCON Gateway Unit
Refer to “How to read the model
plate”, “How to read the model code”
1
Accessories
2
Terminal Unit
(Terminal Resistance)
RCON-GW-TR 1
Select-TRN (with no terminal
unit) in the option if it is not
necessary
3 Fan Unit RCON-FU *1
*1 Indicate number of units in
the option
4 System I/O Connector
DFMC1.5/5-S
T
-3.5
(Manufactured by PHOENIX CONTACT)
1
Recommended Cable Size
0.5 to 1.25mm
2
(AWG20 to 16)
5 Dummy Plug DP-5
1
For the safety category
compliant type
6
CC-Link
Connector
(Enclosed for CC-Link Type)
MSTB2.5/5-STF-5.08 AU
(Manufactured by PHOENIX CONTACT)
1
Terminal Resistance (130
Ω
/
110
Ω
)
enclosed one unit each
Recommended Cable Size
0.3mm
2
(AWG22)
7
DeviceNet
Connecto
r
(Enclosed for DeviceNet Type)
MSTB2.5/5-STF-5.08 AU M
(Manufactured by PHOENIX CONTACT)
1
Recommended Cable Size
0.3mm
2
(AWG22)
8 First Step Guide ME0382 1 This Manual
9
Instruction Manual (DVD)
1
10 Safety Guide M0194 1
(4) System I/O Connector (5) Dummy Plug (6) CC-Link Connector (7) DeviceNet Connector
2. Teaching Tool (Please purchase separately)
A teaching tool such as PC software is necessary when performing the setup for position setting, parameter
setting, etc. that can only be done on the teaching tool. Please prepare either of the following teaching tools.
No. Part Name Model
1
PC Software (Includes USB Exchange Adapter + USB Cable + Peripheral Communication Cable)
RCM-101-USB
2 Touch Panel
T
eaching Pendant TB-02 (Standard
/
Dead Man’s Switch Mounted) TB-02/TB-02D
3 Touch Panel Teaching Pendant TB-03 TB-03
3. Instruction manuals related to this product, which are contained in the instruction manual (DVD).
No. Name Manual No.
1 RCON System Instruction Manual ME0384
2 SCON-CB/CGB/LC/LCG Controller Instruction Manual ME0340
3 PC Software RCM-101-MW
/
RCM-101-USB Instruction Manual ME0155
4
Touch Panel
T
eaching Pendant TB-02 Applicable for Position Controller Instruction
Manual
ME0355
5
Touch Panel Teaching Pendant TB-03 Wired Link Applicable for Position Controlle
r
Instruction Manual
ME0376
4. How to read the model plate
Mark Explanation of Mark
Use IAI specified cables only.
5. How to read the model code
1. Specifications of Power Supply
Item Specification
Power Inpu
t
Volta
e Ran
e 24V DC ±10%
Suppl
y
Curren
t
Refer to “Current Ampera
g
e” in RCON Driver Unit First Step Guide
(
ME0383
)
Current Ampera
g
e Refer to “Current Ampera
g
e” in RCON Driver Unit First Step Guide
(
ME0383
)
In-Rush Curren
t
Refer to “Current Ampera
g
e” in RCON Driver Unit First Step Guide
(
ME0383
)
Instantaneous Power Outa
g
e Endurance B
y
24V power suppl
y
Protection Function a
g
ainst Electric Shoc
k
Class
2. Specifications of Control Part
Item Specification
Number of Controlled Axes 1 to 16 axes
Data Memory System
Position data and parameters are saved in the nonvolatile memory.
(
There is no limitation in number of writin
g)
SIO Interface (T. P. Connector) Communication System: RS485, Baud Rate: 9.6/19.2/38.4/57.6/115.2/230.4kbps
SIO Interface (USB Connector) Communication System: USB, Baud Rate: 12Mbps
PIO Interface None
Conformed Extension I/O Interface
(Field Network Interface)
CC-Link, CC-Link IE Field, DeviceNet, EtherCAT, EtherNet/I
P
, PROFIBUS-D
P
,
PROFINET IO
Pulse Train Type Unavailable to Control
Brake Output Voltage 24V DC ±10%
Calendar Feature Maintained Duration: Approx. 10 days, Charge Time: Approx. 100 hours
Applied Safety Category B (Safety category applicable type is capable to achieve 4 with external circuit)
Driver Source Cutoff System Drive source cutoff with semiconductor (Power MOSFET)
Stop Input Break Contact Input
Stop Action Turning servo OFF + Drive source cutoff
Enable Input None
T. P. Enable Input Available
Enable Action Turning servo OFF
Protective functions Overcurrent, temperature error, encoder line breakage and overload
Preventive / Predictive Maintenance Feature
Electrolytic capacitor capacity dropdown and Fan revolution dropdown
LED Display Refer to section in “Troubleshooting (LED Display)”
Brake Compulsory Release Feature Brake release switch equipped on driver unit
Jog Jog switch equipped on driver unit
Oversea Certifications CE Marking, UL Standard
3. Environmental Specifications
Item Specification
Environment
Environment of Use Pollution Degree 2
Surrounding Air Temperature 0 to 55°C
Surrounding Humidity 85% RH or less (non-condensing)
Peripheral Ambience of Use Refer to “Installation Environment”
Surrounding Storage Temperature -20 to 70°C
Vibration Durability
Frequency 10 to 57Hz/Swing width: 0.075mm
Frequency 57 to 150Hz/Acceleration: 9.8m/s
2
XYZ Each direction Sweep time: 10min. Number of sweep: 10times
Protection Class IP20
Altitude 1000m
Cooling Method Natural air-cooling
Dielectric Withstanding Voltage Between power supply terminal and FG 500V DC 10M
Ω
or more
Front Top
Product Check
Basic Specifications
Names for Each Part
Warnin
g
: Operation of this equipment requires detailed installation and operation instructions
which are provided on the DVD Manual included in the box this device was
packaged in. It should be retained with this device at all times.
A copy of the DVD Manual can be requested by contacting your nearest IAI Sales
Office listed at the back cover of the Instruction Manual or on the First Step Guide.
2A
Serial Number
Model Code (Partially)
Model Plate (small)
It is attached on the
bottom of the panel
front face.
RCON - GWG - PRT - FU4 - **
< Series >
<Type>
GW : Standard Type
GWG : Safety Category Compliant Type
<Option>
ET : Equipped with Ethernet
FU* : Equipped with Fan Unit
(* : Indicate number of units to mount from
1 to 8 after FU)
TRN : With No Terminal Unit
<I/OType>
CC : CC-Link Connection Type CIE : CC-Link IE Field Connection Type
DV : DeviceNet Connection Type
EC : EtherCAT Connection Type EP : EtherNet/IP Connection Type
PR : PROFIBUS-DP Type PRT : PROFINET IO Connection Type
<Identification for IAI use only>
* There is no identification in
some cases
Field Network
Connector
SYS LED
STATUS 1 LED
STATUS 0 LED
C ERR LED
MODE LED
STOP LED
T RUN LED
Ethernet Connector
T.P. (SIO) Connector
System I/O Connector
Motor Power Supply
Connector
Control Power Supply
Connector
AUTO/MANU Switch
USB Connector
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IAI RCON-GW Specifications

General IconGeneral
BrandIAI
ModelRCON-GW
CategoryGateway
LanguageEnglish

Summary

Teaching Tool

Instruction Manuals

How to Read Model Plate

How to Read Model Code

Power Supply Specifications

Control Part Specifications

Environmental Specifications

Names for Each Part

External Dimensions

Gateway Unit External Dimensions

Provides external dimensions and mass for the Gateway Unit.

Terminal Unit External Dimensions

Provides external dimensions and mass for the Terminal Unit.

Linking Units External Dimensions

Provides external dimensions and mass for Linking Units.

Installation and Noise Elimination

Noise Elimination Grounding

Instructions for proper grounding to eliminate noise.

Wiring Method Precautions

Guidelines for wiring power and signal lines to prevent noise.

Noise Sources and Elimination Measures

Identifies common noise sources and their elimination methods.

Cooling Factors and Installation

Details on cooling requirements and installation for control boards.

Installation Environment

Installation Environment Guidelines

Specifies environments suitable and unsuitable for product installation.

Storage and Preservation Environment

Recommendations for storing the product to prevent damage.

Connection to Peripheral Devices

Power Supply and Stop Circuit

Power Supply and Drive Source Cutoff

Explains the power supply circuit and drive-source cutoff mechanism.

Field Network Wirings and Settings

CC-Link Wiring and Settings

Details on CC-Link field network connector and wiring.

DeviceNet Wiring and Settings

Details on DeviceNet field network connector and wiring.

CC-Link IE Field Wiring and Settings

Details on CC-Link IE Field network connector and wiring.

EtherCAT Wiring and Settings

Details on EtherCAT field network connector and wiring.

Current Amperage

Operation Mode Selected

Troubleshooting (LED Display)

LED Display Overview

Explains the meaning of monitor LEDs for field network and communication.

Starting Procedures

Check of Packed Items

Ensures all delivered items are present before proceeding.

Assembling RCON (Linking up Units)

Procedure for connecting gateway, driver, and extension units.

Installation and Wiring

Steps for installing the controller and actuator and performing wiring.

Initial Settings (Setup of Gateway)

Configuring gateway parameters like axis number and network speed.

Initial Settings (Setup of Driver Units)

Establishing parameter settings for driver units and extension units.

PLC (Master Unit) Baud Rate Settings

Setting PLC node addresses and baud rate for communication.

Power Supply

Sequence for supplying power to PLC, extension units, and RCON.

Communication Establishment Check

Verifying communication status with the PLC and checking LEDs.

Check on Safety Circuit

Confirming the proper functioning of the stop circuit.

Field Network Communication Conditions

CC-Link Field Network Conditions

Status and explanation for CC-Link communication LEDs.

CC-Link IE Field Network Conditions

Status and explanation for CC-Link IE Field communication LEDs.

DeviceNet Communication Conditions

DeviceNet Status LEDs

Explanation of status indicators for DeviceNet communication.

EtherCAT Communication Conditions

EtherCAT Status LEDs

Explanation of status indicators for EtherCAT communication.

EtherNetIP Communication Conditions

EtherNetIP Status LEDs

Explanation of status indicators for EtherNet/IP communication.

PROFINET IO Communication Conditions

PROFINET IO Status LEDs

Explanation of status indicators for PROFINET IO communication.

PROFIBUS-DP Communication Conditions

PROFIBUS-DP Status LEDs

Explanation of status indicators for PROFIBUS-DP communication.

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