IBC SL 20-160 G3 - Replacing the Burner Assembly

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INSTALLER SETUP

Load Denition - Load #1 _______________________________________________________________________

Load Conguration - Load #1

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Load Denition - Load #2 _______________________________________________________________________

Load Conguration - Load #2

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Load Denition - Load #3 _______________________________________________________________________

Load Conguration - Load #3

_____________________________________________________________________________________________

Load Denition - Load #4 _______________________________________________________________________

Load Conguration - Load #4

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Main Page

Table of Contents5
Installation9
General9
Code Requirements11
LOCATION of a Boiler11
Exhaust Venting & Air Intake12
Applications14
Exhaust Vent Material14
Vent Travel15
Venting Passage through Ceiling and Floor16
Rooftop Vent Termination16
Sidewall Vent Termination17
Direct Vent" Combustion Air Intake Piping22
Indoor Air" Combustion Air Intake23
Combustion Air Filtration24
Closet Installations24
Condensate Removal25
Condensate Trap25
Condensate Trap Assembly - Installation25
Condensate Trap Assembly - Cleaning Procedure26
Further Installation Details26
Water Piping28
General Piping Issues28
Basic System Piping Arrangements33
Gas Piping39
Electrical Connections40
120 VAC Line Voltage Hook-Up40
Power Quality and Electrical Protection41
Zone Valve Hook-Up41
Thermostat / Sensor Wiring41
Other Wiring42
Thermostat Heat Anticipator42
Ibc Boiler Controller45
General45
Control45
Control Interface46
Startup & Commissioning47
Lighting & Boiler Shutdown47
Prior to Start-Up48
Pre-Ignition Checks48
Test Ignition Safety Shutoff48
Commissioning48
Fuel Conversion50
Gaining Access to the Combustion Chamber51
Removing the Burner52
Removing the Burner - SL 10-85 G3, SL 14-115 G3, SL 20-160 G352
Removing the Burner - SL 30-199 G352
Installing the Burner53
Installing the Burner - SL 10-85 G3, SL 14-115 G3, SL 20-160 G353
Installing the Burner - SL 30-199 G353
Maintenance55
Boiler Maintenance55
General Care55
Inspection55
Venting55
Condensate Traps55
Burner55
Heat Exchanger55
Pump56
Gas Piping56
Touchscreen Controller56
Water56
Freeze Protection56
Boiler Treatment56
Relief Valve - Maintenance and Testing57
Geography & Components58
Fan and Gas Valve Removal Instructions59
Fan and Gas Valve Re-Assembly Instructions59
Troubleshooting61
Preliminary Checks61
Electronic Components62
Temperature Sensors62
Fan63
Water Pressure Sensor63
Safety and Ignition Module63
Low Water Cutoff Function: Reset and Test64
Hi-Limit Temperature Manual Reset Function: Reset and Test65
Troubleshooting66
Using Control Module Errors Displayed66
Ignition Problems68
Cycling Problems69
Temperature Problems70
Miscellaneous71
Diagrams73
Parts Diagrams74
Wiring Diagrams80
Sequence of Operation82
Installation & Commissioning Report83
Installer Setup84
Service Record85
Notes86
Revision History89

IBC SL 20-160 G3 - Replacing the Burner Assembly

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