ICP F9MVT User Manual

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These instructions must be read and understood completely before attempting installation.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER - Immediate hazards which will result in
severe personal injury or death.
Signal Words in Manuals
The signal word WARNING is used throughout
this manual in the following manner:
The signal word CAUTION is used throughout
this manual in the following manner:
WARNING - Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE - Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
TABLE OF CONTENTS
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
Zt& Safety-alert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
SAFETY CONSIDERATIONS .............................. 3
INTRODUCTION ......................................... 4
CODES AND STANDARDS ................................ 4
ELECTROSTATIC DISCHARGE (ESD) ..................... 5
DIMENSIONS ........................................... 6
LOCATION RELATIVE TO COOLING EQUIPMENT ........... 8
AIR FOR COMBUSTION AND VENTILATION ................ 9
CONDENSATE TRAP .................................... 12
INSTALLATION .......................................... 19
UPFLOW INSTALLATION ................................. 19
DOWNFLOW INSTALLATION .............................. 20
HORIZONTAL INSTALLATION ............................. 21
AIR DUCTS ............................................. 27
GAS PIPING ............................................. 27
ELECTRICAL CONNECTIONS ............................. 29
J-BOX INSTALLATION ................................... 31
VENTING ............................................... 36
SPECIAL VENTING REQUIREMENTS FOR
INSTALLATIONS IN CANADA ............................. 36
DIRECT VENT / 2-PIPE SYSTEM .......................... 40
VENTILATED COMBUSTION AIR .......................... 4t
TERMINATION REQUIREMENTS FOR THE PROVINCES
OF ALBERTA AND SASKATCHEWAN ...................... 4t
INSTALLING THE VENT TERMINATION .................... 50
MAXIMUM EQUIVALENT VENT LENTH ..................... 55
MAXIMUM ALLOWABLE EXPOSED VENT LENGTHS ........ 58
(SO9001)
Use of the AHR( Certified TM Mark indicates a
manufacturer's participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
INSTALLER: Affix these instructions on or adjacent to the
furnace.
CONSUMER: Retain these instructions for future
reference.
Portions of the text and tables are reprinted from NFPA 54/ANS( Z223.1-2009_<;P, with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association, Washington, DC
20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subject, which is represented only by the standard in its entirety.
PrintedinU.S.A. 440 01 4001 04 July2012

ICP F9MVT Specifications

General

Brand	ICP
Model	F9MVT
Category	Furnace
Language	English

Summary

Safety Labeling and Signal Words

Signal Words in Manuals

Signal word WARNING used in manuals for hazards.

Signal Words on Product Labeling

Signal words used with colors, pictures, or product labels.

Required Notice for Massachusetts Installations

MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED

Manufacturer requirements for provided gas equipment venting systems.

MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED

Manufacturer requirements for gas equipment not provided with venting systems.

Safety Considerations

Understanding Signal Words

Explanation of signal words DANGER, WARNING, CAUTION, and NOTE.

Codes and Standards

Safety

National and local codes and standards for safety compliance.

General Installation

General installation requirements and codes for US and Canada.

Combustion and Ventilation Air

Direct Vent (2-pipe) Applications

No special provisions for combustion air in direct vent systems.

Non-Direct Vent (1-pipe) Applications

Ensuring adequate air for combustion in non-direct vent systems.

Ventilated Combustion Air Applications

Providing sufficient air for combustion in ventilated applications.

Duct Systems

Acoustical Lining and Fibrous Glass Duct

Gas Piping and Gas Pipe Pressure Testing

Electrical Connections

Electrostatic Discharge (ESD) Precautions Procedure

Accessories

Location

General

General location requirements for furnace installation.

Location Relative to Cooling Equipment

Air for Combustion and Ventilation

Introduction

Introduction to air for combustion and ventilation requirements.

Direct Vent (2-pipe) Applications

No special provisions for combustion air in direct vent systems.

Non-Direct Vent (1-pipe) Applications

Ensuring adequate air for combustion in non-direct vent systems.

Ventilated Combustion Air Applications

Providing sufficient air for combustion in ventilated applications.

Outdoor Combustion Air Method

Method for providing outdoor air for combustion, ventilation, and dilution.

Indoor Combustion Air NFPA & AGA Standard and Known-Air-Infiltration Rate Methods

The Standard Method

Method for determining space volume and air infiltration rates.

The Known Air Infiltration Rate Method

Method for determining space volume and air infiltration rates.

Combination of Indoor and Outdoor Air

CONDENSATE TRAP

Condensate Trap - Upflow Orientation

Condensate trap configuration for upflow installations.

Condensate Trap - Downflow Orientation

Condensate trap relocation for downflow installations.

Condensate Trap - Horizontal Orientation

Condensate Drain Connection

Upflow/Downflow Orientation

Condensate drain routing for upflow/downflow orientations.

For Right Side Condensate Drain:

Instructions for routing the condensate drain on the right side.

Condensate Drain Connection

For Left Side Condensate Drain Connection:

Instructions for routing the condensate drain on the left side.

UPFLOW INSTALLATION

Supply Air Connections

Return Air Connections

Bottom Return Air Inlet

Procedure to remove bottom closure panel for bottom return air.

Side Return Air Inlet

Leveling Legs (If Desired)

DOWNFLOW INSTALLATION

HORIZONTAL INSTALLATION

Suspended Furnace Support

Methods for supporting a furnace suspended from joists, rafters, or trusses.

Platform Furnace Support

Constructing a working platform for furnace support.

Roll-Out Protection

Supply Air Connections

Return Air Connections

Bottom Return Air Inlet

Procedure to remove bottom closure panel for bottom return air.

Side Return Air Inlet

Requirements for side return air inlets.

Filter Arrangement

Furnaces shipped without a filter rack:

Information on external filter racks for furnaces without internal filters.

External Filter Cabinet Configurations

Accessory Bottom Filter Rack

Installation of an accessory bottom filter rack.

Air Ducts

General Requirements

General requirements for designing and sizing duct systems.

Ductwork Acoustical Treatment

Requirements for acoustical lining or fibrous ductwork.

Return Duct Sizing

Information on proper selection of filter sizes and ductwork.

GAS PIPING

ELECTRICALCONNECTIONS

115-V Wiring

J-Box Installation

J-Box Installation

Electrical Box on Furnace Casing Side

Instructions for attaching an external electrical box to furnace casing.

Power Cord Installation in Furnace J-Box

Instructions for installing a power cord in the J-Box.

BX Cable Installation in Furnace J-Box

Instructions for installing BX cable in the J-Box.

24-V Wiring

Instructions for field 24-V wiring connections.

Thermostats and Control Settings for (F/G)9MXT Two-Stage Furnaces

Thermostats and Control Settings for (F/G)9MXE Single-Stage Furnaces

Accessories (See Figure 39, Figure 40, Figure 41, and/or Figure 42)

Electronic Air Cleaner (EAC)

Connecting an accessory Electronic Air Cleaner.

Humidifier (HUM)

Connecting humidifiers to furnace control terminals.

(F/G)9MVT-Communication Connector

Using the communication connector for wall controls.

(F/G)9MVT-Outside Air Thermistor (OAT)

Using the Outside Air Thermistor with wall controls.

Alternate Power Supplies

VENTING

Special Venting Requirements for Installations in Canada

Venting requirements specific to Canadian installations.

General

Materials

Approved materials for combustion-air and vent pipes in the U.S.A.

Canada

Venting requirements for Canadian installations.

Venting Systems

OPTIONAL CONFIGURATION FOR COMBUSTION AIR INLET PIPE

Optional configuration for combustion air inlet pipe moisture trap.

Ventilated Combustion Air Systems

Non-Direct Vent (1-pipe) System

Locating the Vent Termination

General

Guidelines for determining appropriate vent termination locations.

Direct Vent / 2-Pipe System

Installation guidelines for direct vent (2-pipe) systems.

Termination Requirements for the Provinces of Alberta and Saskatchewan

Vent Terminations

Concentric Vent

Installation guidelines for concentric vent terminations.

Sidewall Terminations

Installation guidelines for sidewall vent terminations.

Two-Pipe and Single-Pipe Terminations

Installation guidelines for two-pipe and single-pipe vent terminations.

Size the Vent and Combustion Air Pipes

General

General guidelines for sizing vent and combustion air pipes.

Optional Combustion Air Inlet Moisture Trap

Optional moisture trap for combustion air inlet pipe.

Combustion Air and Vent Piping Insulation Guidelines

Configure the Furnace

Install the Vent and Combustion Air Pipes

Downflow Configurations

DOWNFLOW LEFT - VENT CONFIGURATION

Vent elbow configuration for downflow left orientation.

Horizontal Right Configurations

HORIZONTAL LEFT - VERTICAL VENT CONFIGURATION

Vent elbow configuration for horizontal left vertical orientation.

HORIZONTAL RIGHT - VERTICAL VENT CONFIGURATION

Vent elbow configuration for horizontal right vertical orientation.

Installing the Vent Pipe Adapter and Combustion Air Pipe Adapter

Optional Installation of the Vent Pipe

Installing the Vent Termination

Roof Terminations

Installation guidelines for roof vent terminations.

Concentric Vent

Installation guidelines for concentric vent terminations.

Sidewall Terminations

Installation guidelines for sidewall vent terminations.

Two-Pipe and Single-Pipe Terminations

Installation guidelines for two-pipe and single-pipe vent terminations.

Inducer Outlet Restrictor (PSC models only)

Venting System Length Calculations