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Ideal Boilers Classic FF 2 100 - User Manual

Ideal Boilers Classic FF 2 100
40 pages
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Summary

General Boiler Information

Introduction to Ideal Boilers

Overview of the Ideal Classic LXFF/FF boilers, their features, and suitability for different systems.

Location of Boiler Installation

Guidance on selecting an appropriate and safe location for boiler installation, including specific building types.

Gas Supply Requirements

Details on gas supply connection, pressure, and testing requirements for safe operation.

Flue Installation Guidelines

Instructions and safety requirements for installing the boiler's flue system and terminal.

Air Supply Requirements

Recommendations for ensuring adequate air supply for proper boiler operation and ventilation.

Water Circulation System Setup

Details on setting up the water circulation system, pipework, and cylinder requirements.

Water Treatment Recommendations

Guidance on using water treatment for system protection, preventing deposits, and maintaining efficiency.

Thermostatic Radiator Valve Integration

Advice on using TRVs and room thermostats for optimal heating control and system design.

Electrical Supply and Wiring

Requirements for the electrical supply, wiring standards, and connections to the boiler.

Open Vent System Requirements

Specific requirements for fully pumped open vent heating systems, including vent and feed connections.

Low Head Installation Methods

Method for installing boilers in low head situations using a surge arrester for system stability.

Installation Procedures

Boiler Assembly - Exploded View

A diagram showing the main components of the boiler for identification and reference.

Unpacking the Boiler

Instructions for safely unpacking the boiler and its associated components from the packaging.

Packaging and Casing Removal

Step-by-step instructions for removing the boiler casing for installation and servicing access.

Determining the Flue Length

Guidance on calculating and setting the correct flue length based on wall thickness and configuration.

Flue Assembly - Exploded View (Rear Outlet)

An exploded view illustrating the assembly of the flue system for rear outlet installations.

Wall Mounting Template (Rear Outlet)

Instructions for using the wall mounting template to mark and drill holes for rear flue installation.

Preparing the Wall (Rear Outlet)

Steps for preparing the wall, including cutting the flue hole and drilling mounting points.

Cutting the Flue (Rear Outlet)

Procedure for accurately measuring and cutting the flue to the required length for rear outlet.

Fitting the Boiler Sealing Ring to the Flue

Instructions for correctly fitting the boiler sealing ring onto the flue assembly for a secure seal.

Fitting the Flue Assembly (Rear Outlet)

Steps for assembling and fitting the flue into the wall for rear outlet connection.

Wall Mounting Plate (Rear Outlet)

Instructions for fitting the wall mounting plate securely for rear flue installation.

Mounting the Boiler (Rear Outlet)

Steps for securely mounting the boiler onto the wall mounting plate for rear flue.

Connecting the Flue to the Boiler (Rear Outlet)

Procedure for connecting the flue assembly to the boiler for rear outlet configuration.

Terminal Wall Plate (Rear Outlet)

Instructions for fitting the terminal wall plate for a neat and secure finish on rear outlets.

Flue Assembly - Exploded View (Side Outlet)

An exploded view illustrating the assembly of the flue system for side outlet installations.

Wall Mounting Template (Side Outlet)

Instructions for using the wall mounting template for side flue installation.

Preparing the Wall (Side Outlet)

Steps for preparing the wall, including cutting the flue hole and drilling for side flue.

Cutting the Flue (Side Outlet)

Procedure for accurately measuring and cutting the flue for side outlet connection.

Fitting the Foam Seal

Instructions for fitting the foam seal around the flue entry to ensure weatherproofing.

Fitting Boiler Sealing Ring to Flue (Side Outlet)

Instructions for fitting the boiler sealing ring for side flue assembly.

Fitting the Flue Assembly (Side Outlet)

Steps for assembling and fitting the flue into the wall for side outlet connection.

Fitting the Side Outlet Plates

Instructions for fitting side outlet plates when the boiler is installed close to a side wall.

Wall Mounting Plate (Side Outlet)

Instructions for fitting the wall mounting plate for side flue installation.

Mounting the Boiler (Side Flue)

Steps for securely mounting the boiler onto the wall mounting plate for side flue installation.

Connecting the Flue to the Boiler (Side Flue)

Procedure for connecting the flue assembly to the boiler for side flue configuration.

Terminal Wall Plate (Side Flue)

Instructions for fitting the terminal wall plate for a neat finish on side flue outlets.

Flue Extension Ducts

Information on flue extension kits for achieving longer flue runs beyond standard lengths.

Gas Connection Procedure

Detailed steps for safely connecting the gas supply to the boiler.

Water Connections

Instructions for making the necessary water connections to the boiler and system.

Electrical Connections

Guidance on making safe electrical connections to the boiler according to regulations.

External Controls Wiring

Wiring considerations for connecting external system controls like programmers and thermostats.

Pictorial Wiring Diagrams

Visual wiring diagrams illustrating connections for various system components and the boiler.

Mid Position Valve Wiring

Wiring details for mid-position automatic control valves commonly used in heating systems.

Two Spring Closed Valve Wiring

Wiring details for two-spring closed valves, often used for zone control.

Frost Protection Installation

Recommendations for fitting frost thermostats to prevent damage to the system during cold weather.

Commissioning and Testing Procedures

Procedures for electrical and gas safety checks and system testing before initial operation.

Initial Lighting of the Boiler

Step-by-step guide for the first-time lighting and startup of the boiler.

General Checks After Installation

Final operational checks to ensure the boiler and system are functioning correctly.

Handing Over to the Householder

Process for handing over the boiler and instructions to the end-user, including safety advice.

Servicing and Maintenance

Service Schedule

Recommended intervals and procedures for regular boiler servicing to ensure efficiency and safety.

Boiler Casing Removal for Servicing

Steps for safely removing the boiler casing to gain access for servicing.

Burner and Air Box Removal

Procedure for removing the burner and air box assembly for cleaning or inspection.

Cleaning the Fan Assembly and Flueways

Instructions for cleaning the fan unit and flue passages to maintain optimal performance.

Cleaning the Burner and Pilot Assembly

Steps for cleaning the main burner and pilot light components for reliable ignition.

Boiler Re-assembly

Guidance on reassembling the boiler components correctly after servicing.

Gas Pressure Adjustment

Procedures for adjusting gas pressure for the main burner and pilot to ensure correct output.

General Procedures for Part Replacement

General precautions and steps to follow before replacing any boiler component.

Sightglass Replacement

Instructions for safely replacing the boiler's sightglass assembly.

Overheat Thermostat Replacement

Steps for replacing the overheat thermostat, a critical safety component.

Thermostat Control and Sensor Replacement

Procedures for replacing thermostat controls, sensor leads, and on/off switches.

Pilot Burner Replacement

Instructions for replacing the pilot burner assembly, including injector and electrode.

Ignition Electrode and Lead Replacement

Steps for replacing the ignition electrode and its associated lead for reliable ignition.

Main Burner and Injector Replacement

Procedure for replacing the main burner assembly and its injector.

Gas Control Valve Replacement

Instructions for replacing the main gas control valve assembly.

Fan Replacement

Procedure for replacing the boiler's fan assembly.

Air Pressure Switch (APS) Replacement

Steps for replacing the air pressure switch.

Printed Circuit Board (PCB) Replacement

Instructions for replacing the main printed circuit board (PCB).

Combustion Chamber Insulation Replacement

Procedure for replacing the insulation panels within the combustion chamber.

Heat Exchanger Replacement

Steps for replacing the boiler's heat exchanger unit.

Casing Seal Replacement

Instructions for replacing the seals around the boiler casing for airtightness.

Programmer Replacement (If Fitted)

Procedure for replacing an optional programmer unit connected to the boiler.

Fault Finding Guide

Short List of Parts

Burner Assembly - Exploded View

An exploded view identifying the individual parts of the burner assembly.

Control Box - Exploded View

An exploded view identifying the components within the boiler's control box.

Boiler Casing Assembly Components

Identification of parts related to the standard and deluxe boiler casing assemblies.

Key Spare Parts List

A list of commonly required spare parts for the appliance, with part numbers.

Technical Training Information

Customer Feedback

Boiler and Installation Details

Section for recording boiler model, size, and date of installation for feedback.

Installer Contact Information

Section for installer's name, address, and telephone number for feedback.

Suggestions for Boiler Improvement

Area for users to provide suggestions on how to improve the boiler's design or performance.

General Comments for Ideal

Open field for customers to provide general comments or feedback about the product or service.

Further Information Request

Installer Details for Information

Form section for installer contact information to receive further details.

Request for General Information

Checkboxes for requesting training course details or a technical representative contact.

Request for Range Guides

Checkboxes for requesting product guides for specifiers and householders.

Request for Technical Manuals

Checkboxes for requesting specific technical manuals for other Ideal boiler models.

Ideal Boilers Classic FF 2 100 Specifications

General IconGeneral
BrandIdeal Boilers
ModelClassic FF 2 100
CategoryBoiler
LanguageEnglish

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