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Ideal Boilers Classic FF 270 - User Manual

Ideal Boilers Classic FF 270
40 pages
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Summary

General Information

INTRODUCTION

Overview of the Classic LX FF and FF boilers, their features, and applications.

OPTIONAL EXTRA KITS

Details of optional kits available for enhancing boiler functionality and installation.

GAS SAFETY REGULATIONS

Key legal requirements and installer responsibilities for gas appliance safety.

LOCATION OF BOILER

Guidelines for selecting an appropriate and safe location for boiler installation.

Timber Framed Buildings

Specific considerations for installing boilers in timber-framed structures.

Bathrooms

Safety precautions for boiler installation in bathrooms or wet areas.

BOILER WATER CONNECTIONS

Specifies suitability and connection requirements for hot water systems.

BOILER CLEARANCES

Minimum spacing requirements for safe operation and servicing of the boiler.

Compartment Installations

Design and modification requirements for enclosing the boiler in a compartment.

GAS SUPPLY

Information on gas supply requirements, meter checks, and pipework sizing.

FLUE INSTALLATION

Instructions and regulations for the safe and correct installation of the flue system.

TERMINAL

Guidance on flue terminal positioning and clearances to prevent combustion product re-entry.

AIR SUPPLY

Recommendations and requirements for ensuring adequate air supply for the boiler.

WATER CIRCULATION SYSTEM

System requirements for water circulation, including pump and cylinder types.

WATER TREATMENT

Guidelines for flushing and treating the central heating system for optimal performance.

THERMOSTATIC RADIATOR VALVES

Recommendations for system control using TRVs and room thermostats.

ELECTRICAL SUPPLY

Requirements for mains electricity supply, wiring, and earthing for the appliance.

OPEN VENT SYSTEM REQUIREMENTS - FULLY PUMPED

Specific installation requirements for fully pumped open vent heating systems.

LOW HEAD INSTALLATIONS

Instructions for installing the boiler in low head situations using a surge arrester.

Installation Guide

BOILER ASSEMBLY - Exploded View

Diagram and legend showing the main components of the boiler assembly.

UNPACKING

Procedure for unpacking the boiler and its associated kits and components.

PACKAGING AND CASING REMOVAL

Step-by-step guide to safely remove the boiler casing for installation.

DETERMINING THE FLUE LENGTH

Instructions on how to measure and determine the correct flue length for installation.

PREPARING THE WALL

Guidance on cutting and preparing the wall for flue and mounting plate installation.

FITTING THE BOILER SEALING RING TO THE FLUE

Instructions for correctly fitting the boiler sealing ring onto the flue assembly.

FITTING THE FLUE ASSEMBLY

Steps for assembling and fitting the flue components through the wall.

MOUNTING THE BOILER

Procedure for securely mounting the boiler onto the wall mounting plate.

CONNECTING THE FLUE TO THE BOILER

How to connect the flue assembly to the boiler unit.

SIDE FLUE WALL MOUNTING TEMPLATE

Using templates to mark and drill holes for side flue installation.

SIDE FLUE FOAM SEAL FITTING

Applying the foam seal to the flue for a proper wall penetration seal.

FITTING THE SIDE OUTLET PLATES

Instructions for fitting side outlet plates when the boiler is close to a side wall.

FLUE EXTENSION DUCTS

Information on using optional flue extension kits for longer flue runs.

GAS CONNECTION

Procedure for connecting the boiler to the gas supply, including pressure checks.

ELECTRICAL CONNECTIONS

Wiring instructions for connecting the boiler to the mains electrical supply.

PICTORIAL WIRING

Diagrammatic representation of the boiler's internal electrical wiring.

FROST PROTECTION

Methods and recommendations for protecting the system from frost damage.

COMMISSIONING AND TESTING

Steps for performing electrical and gas safety checks before initial lighting.

INITIAL LIGHTING

Step-by-step guide for lighting the boiler for the first time.

GENERAL CHECKS

Final checks to ensure correct operation of the boiler and system controls.

HANDING OVER

Instructions for the installer on handing over the boiler and its documentation to the homeowner.

Servicing Manual

SCHEDULE

Recommended intervals and procedures for regular boiler servicing.

BOILER CASING REMOVAL

Instructions for safely removing the boiler casing for maintenance.

BURNER AND AIR BOX REMOVAL

Steps for removing the burner and air box assembly for cleaning or replacement.

FAN AND FLUE CLEANING

Procedures for cleaning the fan and ensuring clear flue pathways.

CLEANING THE BURNER AND PILOT ASSEMBLY

Instructions for cleaning the burner and pilot assembly components.

RE-ASSEMBLY

Instructions for putting the boiler back together after servicing.

GAS PRESSURE ADJUSTMENT

Procedures for adjusting pilot and main burner gas pressures.

GENERAL

General guidance and precautions for replacing boiler components.

SIGHTGLASS REPLACEMENT

Guide for replacing the sightglass assembly on the boiler casing.

OVERHEAT THERMOSTAT REPLACEMENT

Procedure for replacing the overheat thermostat component.

THERMOSTAT CONTROL, THERMISTOR SENSOR LEAD and ON;OFF SWITCH REPLACEMENT

Instructions for replacing thermostat controls, sensors, and switches.

PILOT BURNER REPLACEMENT

Steps for replacing the pilot burner, injector, and related components.

IGNITION ELECTRODE AND LEAD REPLACEMENT

Procedure for replacing the ignition electrode and its lead.

MAIN BURNER AND MAIN BURNER INJECTOR REPLACEMENT

Instructions for replacing the main burner and its injector.

GAS CONTROL VALVE REPLACEMENT

Steps for replacing the gas control valve assembly.

FAN REPLACEMENT

Procedure for removing and replacing the boiler's fan unit.

AIR PRESSURE SWITCH (APS) REPLACEMENT

Instructions for replacing the air pressure switch.

PRINTED CIRCUIT BOARD (PCB) REPLACEMENT

Instructions for replacing the main control board.

COMBUSTION CHAMBER INSULATION REPLACEMENT

Procedure for replacing the combustion chamber insulation.

HEAT EXCHANGER REPLACEMENT

Procedure for removing and replacing the boiler's heat exchanger.

CASING SEAL REPLACEMENT

Guide for replacing the casing seals to ensure an airtight fit.

PROGRAMMER REPLACEMENT (IF FITTED)

Steps for replacing the programmer unit if installed.

Short List of Parts

BURNER ASSEMBLY - Exploded View

Diagram showing the components of the burner assembly.

CONTROL BOX - Exploded View

Diagram illustrating the components within the boiler's control box.

BOILER CASING ASSEMBLY

Diagrams showing the standard and deluxe boiler casing assemblies.

SHORT PARTS LIST

List of commonly required spare parts with part numbers and descriptions.

Ideal Boilers Classic FF 270 Specifications

General IconGeneral
BrandIdeal Boilers
ModelClassic FF 270
CategoryBoiler
LanguageEnglish

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