EasyManua.ls Logo

Index G200.3 - User Manual

Default Icon
156 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Maintenance Instructions
G200.3 G220.3
OPERATING INSTRUCTIONS
Maintenance Instructions
DIE248EN - 15.08.2022
2022-08-15/Sp/Wartungsanleitung/20222366

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Index G200.3 and is the answer not in the manual?

Summary

Preface and General Information

General Maintenance Notes

Describes general maintenance practices and warranty exclusion for machine operations.

Safety Instructions and Precautions

Refers to observing user documentation and safety details for proper operation.

Safe Maintenance Work Practices

Covers authorized personnel, machine cooling, and required tools for maintenance.

Spare Parts and Hydraulic Systems

Recommends original parts and provides guidance on handling hydraulic and hose lines.

Service Interval - Care Activities

A010 - Work Area Door and Window Pane Check

Inspects door, window, and wipers for damage and proper function.

A024 - Hydraulic System Visual Inspection

Checks oil level, pressure, and fluid lines for leaks or damage.

A027 - Replace Hydraulic Fluid Breathing Filter

Replaces the breathing filter on the hydraulic fluid tank.

A042 - Pneumatic System Visual Inspection

Verifies system pressure, sealing air, and fluid lines.

A049 - Lubrication System Visual Inspection

Inspects oil level and pressure gauge on the lubrication system.

A075 - Check Fluid Tank Levels

Checks and tops off hydraulic, lubricating, and coolant fluid levels.

A080 - Clean and Lubricate Clamping Device

Cleans and lubricates the chuck for reliability and accuracy.

A140 - Check and Lubricate HSK Clamping Set (Ott-Jakob)

Inspects and lubricates HSK clamping sets for cleanliness and performance.

A180 - Clean the Work Area

Cleans the machine regularly for quality, availability, and value retention.

Service Interval - 1,000 Operating Hours

B010 - Customer Area Maintenance Tasks

Describes customer-defined maintenance activities and intervals.

Service Interval - 2,000 Operating Hours

C010 - Check Maintenance Logs

Reviews logs for past maintenance and potential issues.

C023 - Clean and Check Work Area Door Wipers

Cleans and inspects wipers to prevent door operation issues.

C025 - Check Work Area Door and Window Pane

Inspects door, window, and drive for damage and function.

C040 - Check and Lubricate HSK Clamping Set (Ott-Jakob)

Inspects and lubricates HSK clamping sets for cleanliness and performance.

C047 - Check Tool Clamping Sets (Milling Spindles)

Checks clamping force of HSK and Capto sets against specifications.

C050 - Check;Replace Cooling Lubricant Adapter (HSK)

Checks and replaces the O-ring of the cooling lubricant adapter.

C065 - Check Telescopic Covers and Wipers

Cleans and checks telescopic covers and wipers for accuracy and service life.

C070 - Check Outer Wipers of Linear Guides

Inspects linear guide wipers for wear and proper contact.

C080 - Check Electrical Connections and Drive Belts

Inspects power/encoder connections and drive belts for seating and tightness.

C130 - Replace Air Conditioner Cooling Fan Filter

Replaces filters on the air conditioner cooling fan as needed.

C140 - Check Cooling Unit for Cooling Lubricant

Monitors cooling lubricant circuit for temperature, leaks, and components.

C165 - Check Coolant

Checks coolant condition, concentration, and fluid lines for damage or leaks.

C190 - Clean Labyrinth Rings of Spindles

Cleans labyrinth rings on spindles, especially after machining short-chipping materials.

C555 - Replace Hydraulic Fluid Filters

Replaces hydraulic fluid filters when malfunction or contamination is detected.

C525 - Check Control Cabinet

Performs cabinet checks for fuses, connections, and seals.

Service Interval - 4,000 Operating Hours

D010 - Cleaning of the Machine

Cleans the machine regularly for quality, availability, and value retention.

D015 - Clean Work Area Door Cover

Cleans the cover of the automatic work area door to prevent malfunctions.

D020 - Check Pressure Accumulator

Checks the pressure accumulator for proper bias tension.

D053 - Check Lubrication System

Inspects lubrication system components for leaks and visual condition.

D057 - Check Pneumatic System

Verifies system pressure, sealing air, and fluid lines.

D077 - Check Tool Clamping Sets (Milling Spindles)

Checks clamping force of HSK and Capto sets against specifications.

D087 - Check Main and Counter Spindles

Checks spindles for leaks and condition of power/encoder connections.

D110 - Check Hydraulic System

Checks oil level, pressure, and fluid lines for leaks or damage.

D170 - Check Cooling Lubricant Reconditioning System

Checks filters, sensors, and lines of the cooling lubricant reconditioning system.

D180 - Check Fire Extinguishing System (Visual Inspection)

Visually inspects the fire extinguishing system for defects and stickers.

D220 - Replace Belts and Check Belt Tension

Replaces belts and checks tension using a frequency meter.

D458 - Replacing Hydraulic Fluid

Replaces hydraulic fluid, ensuring proper seals and filters are available.

D500 - Perform Data Backup

Performs data backup of PLC and NC archives.

D520 - Check Control Cabinet and Cable Assemblies

Inspects control cabinet for filters, doors, seals, and wiring.

D570 - Maintenance of Turret Steady Rest (SMW)

Performs 4,000-hour maintenance on the turret steady rest.

Service Interval - 8,000 Operating Hours

E010 - Wassermann Tool Change System

Performs 2-year maintenance during the 8,000h interval.

E060 - Maintenance of Turret Steady Rest (SMW)

Performs 8,000-hour maintenance on the turret steady rest.

Service Interval - 5 Years

I010 - Renew Pneumatically Pilot-Controlled Valves

Replaces pilot-controlled cooling lubricant valves due to wear after 5 years.

I020 - Replace Pressure Accumulator

Recommends replacing the pressure accumulator after 5 years.

Service Interval - 8 Years

J005 - Note on Replacing Window Pane

Provides information for replacing the window pane.

J150 - Replace the Window Pane

Details the process for replacing the window pane.

Index G200.3 Specifications

General IconGeneral
BrandIndex
ModelG200.3
CategoryIndustrial Equipment
LanguageEnglish

Related product manuals