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Index ABC User Manual

Index ABC
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LL1602.10043 - 04.08.2014
0814/Pr/Sp (Transport, Aufstellung, Inbetriebnahme)
Transportation,
Installation,
Commissioning
ABC
OPERATING INSTRUCTIONS
Refer to additional sheet: Important information before commissioning

Table of Contents

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Index ABC Specifications

General IconGeneral
BrandIndex
ModelABC
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety Instructions

Shipment, Installation, and Commissioning Safety

Safety guidelines for shipment, installation, and commissioning.

In-house Transportation Dangers

General sources of danger during in-house transportation.

Machine Dimensions and Transport Equipment

Details on machine dimensions, masses, and required transport equipment.

Preparations

Suitable Transport and Lifting Equipment

Lists types of equipment suitable for transport and lifting.

Site Requirements and Foundations

Details space, foundations, and environmental conditions for installation.

Utility and Media Provision

Covers power supply, compressed air, main fuse, and media requirements.

Ancillary Systems and Disposal

Discusses external data transfer, media provision, pumps, and chip disposal.

Used Media and Waterbalance Regulations

Covers disposal of used media and compliance with waterbalance regulations.

Transport Procedures

Machine Delivery State

Describes the machine's condition upon delivery, including fluids and parts.

Pressure Accumulator and Separate Units

Handling pressure accumulators and the delivery of separate units.

Transportation Equipment and Returns

Details on transportation equipment provided and return policy.

Unloading the Machine with a Crane

Suspended Load Safety

Critical safety warnings for handling suspended loads.

Crane Lifting and Positioning

Procedures for using a crane to lift and position the machine safely.

Method of Slinging

Machine Mass and Tackle Specification

Specifies the machine's mass and the complete lifting tackle weight.

Transport Tackle Components

Lists components and ordering numbers for the transporting tackle.

Slinging and Forklift Transport Warnings

Provides safety and procedural notes for lifting and forklift transport.

Securing Devices for Transport

Identifying and Removing Securing Brackets

Explains how to identify and remove securing devices before operation.

Forklift Transport Guidelines

Illustrates forklift transport and securing devices.

Transportation with a Forklift

Forklift Placement and Fork Length

Guidelines for placing the forklift under the machine and fork length requirements.

Machine Mass Reference

Points to the chapter for machine mass information.

Transportation with Casters

Caster Usage and Advantages

When to use casters and their benefits for loading/unloading.

Caster Disadvantages and Requirements

Notes on floor requirements, transport speed, and caster load capacity.

Securing Casters During Transport

Instructions on connecting casters and securing the load with straps.

Placing the Machine

Placing with Crane or Mobile Crane

Steps for lifting and placing the machine using a crane.

Placing with Hydraulic Jacks

Guidelines for using hydraulic jacks for lifting and placing the machine.

Installation Procedures

Electrical Connection Safety

Cautions and requirements for electrical connection and safety.

Machine Levelling and Adjustment

Step-by-step adjustment and levelling of the machine.

Attachment Alignment and Anchoring

Aligning attachments and anchoring the machine to the foundation.

Commissioning Steps

Machine Cleaning and Supply Checks

Cleaning machine parts and checking fluid levels and systems.

Pressure Accumulator and Bracket Removal

Handling pressure accumulators and removing shipping brackets.

System Preparation and Startup

Attaching filters, bleeding hydraulics, and switching on the machine.

Relocation Procedures

Machine Preparation for Shipping

Depressurizing accumulators and replacing filler/breather for shipping.

Disconnection of Machine Attachments

Steps to disconnect chip conveyors, bar feeders, and loading magazines.

Mounting Shipping Braces

Working Area Door Braces

Instructions and image for mounting shipping braces on the working area door.

Tool Carrier Securing

Securing Tool Carrier 1

Instructions for positioning and fitting the securing plate for tool carrier 1.

Securing Tool Carrier 2

Instructions for positioning and fitting the securing plate for tool carrier 2.

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