Index MBL22-8 Series - User Manual

To Next Page

OPERATING INSTRUCTIONS

Extension of the machine

Bar loading magazine

INDEX

MBL22‑8,

INDEX

MBL24‑6,

INDEX

MBL32‑6,

INDEX

MBL40‑6,

INDEX

MBL40‑8

Multi spindle turning machines

Control system

C200‑sl

DIM063EN - 2021-09-27

1021 ec 20058068 Stangenlademagazin INDEXMBL

Main Page

Table of Contents3
Safety Information9
Preliminary Observations10
Definitions11
Environmental Conditions11
Use According to the Regulations and Warning Notices Concerning Possible Maloperation11
Description of the Machine11
Intended Use11
Limits of Use12
Spatial Limits12
Time Limits12
Forseeable Non-Intended Use13
Field of Use13
User Group13
Operator Obligations14
Personal Safety Equipment14
Personnel Qualification14
General Safety Information15
Machining of Bar Stock15
Chucking Pressure and Chucking Power15
Changing Tools15
Safety Functions and Equipment16
Work Area Enclosure and Work Area Door16
Pressure Tanks16
Electrical Energy16
Operating Fluids and Additives16
IT and Data Security16
Specific Safety Instructions17
Engineered Safety Features19
Light Curtains20
Mobile Separating Safety Installations20
Safety Switches of the Channel Interlock20
Safety Switches for Channel Aperture Monitoring20
Drum Stroke20
Emergency-OFF21
Plates22
Noise Emission23
Noise Emissions of the Bar Loading Magazine23
Situational Safety Information24
Transport and Packing24
Assembly and Installation24
Commissioning (Set-Up Mode)24
Operation (Production Mode)24
Maintenance and Repair25
Storage and Decommissioning25
Disposal25
Product Monitoring25
Declarations of Conformity25
Design and Functions27
General Description28
Control of the Machine28
Control System INDEX C200-Sl28
Control System INDEX C200-4D28
Top View30
Dimensions31
Work Stations at the Bar Loading Magazine33
Schematic Illustration of the Loading Magazine Functions34
Technical Data36
Operating37
Operating Elements38
Operating Panel at the Rear Side of the Loading Magazine38
Handheld Terminal Keba Ketop T2039
Front View39
Rear View40
Cleaning the Touch Screen41
Meaning and Functions of the Softkeys at the Manual Control Unit42
Basic Keys - Available in Every Screen42
Override Keys42
Operating Sequences - Operation43
Bundle Loader Unit44
Rack Loader Unit45
Spot-Drilling Unit46
Z Axis of the Spot-Drilling Unit47
Spot-Drilling Unit Drill47
Bar Lift - Bar Insertion Unit48
Channel on the Left/Right, Channel Lubrication49
Slider50
Gripper Unit51
Paging - Alarm List/Alarm Protocol52
Service Functions52
Operating Philosophy53
From the Basic Screen to the Navigation Screen53
From the Navigation Screens to the Operation Screens54
Navigation „Basic Screen / Information54
Navigation „Part Processes55
Navigation „Individual Functions56
Operation Mode Types and Function Types57
Operation Modes57
Automatic Mode57
Set-Up Mode57
Function Types58
Manual58
Cycle58
RESET Key at the Machine Control Panel59
Start Pre-Conditions60
Loading of Bars61
Loading the Magazine by Means of the Rack Loader Unit61
Loading Bars in Case of a Magazine with Rack Loader Unit64
Loading by Means of the Bundle Loader Unit65
Loading Bars in Case of a Magazine with Bundle Loading Unit68
Hoisting Belt Settings69
Carrying out Operating Functions Via the Control System of the Machine71
User Settings71
Operate Units71
Start Bar Loading Cycle72
Clamp / Unclamp Material72
Push Material Bars Forward / Backward72
Measure Material Bar72
Manual Spot-Drilling of Bars73
Manual Bar Loading74
By Means of this Function74
Set-Up75
Spot-Drilling Unit76
Adjustment of the Lifting Stroke Height76
Drill: Cutting Data79
Drilling Process80
User Settings for Spot-Drilling81
Pre-Selection Counter for Spot-Drilling82
Drilling Tools83
Change Drill83
Change of the Collet at the Gripper Unit of the Spot-Drilling Unit85
Clamping Pressure of the Chucking Cylinder85
Discharging of the Chip Container86
Spot-Drill Monitoring87
Mode of Operation87
Reactions in Case of Limit Value Excess88
Set-Up Screen88
Display Elements of the Set-Up Screen89
Additional Information92
Important Notes93
Bar Lift94
Re-Adjustment of the Holding-Down Devices at the Bar Lift94
Adjustment of the Stoppers to the Bar Diameter95
Checking the Lifting of the Bar96
Adjust Angle of the Bar Insertion Guiding Devices97
Channels98
Opening the Channels98
Closing the Channels100
Refitting the Material Diameter101
Slider103
User Settings for the Slider104
Dismantling of the Slider105
Mounting of the Slider106
Exchange of Slider-Slaving Bush107
Refitting the Slider108
Gripper Unit109
Arresting the Slider110
Slipping the Bar over the Slider111
Pulling-Off the Remnant112
Programming113
Programming114
Assignments and Machine Data114
M-Commands - Principle of the Cycle114
Programming Example: for "Push Material Bar Forward114
Programming Example for Push Material Bar Forward until the Bar Strikes against the Stop115
Sub-Programme MA12.MPF - Without Stop Check116
Sub-Programme MA12.MPF - with Stop Check117
Transport, Installation, Commissioning119
Safety Instructions120
Instructions for Shipment, Installation, Commissioning120
General Sources of Danger During In-House Transportation120
Dimensions and Masses120
Shipping- and Lifting Equipment120
Preparations121
Suitable Transport- and Lifting Equipment121
Space Requirements122
Foundations122
Environmental Conditions122
Power Supply123
Compressed Air Supply123
Pressure Accumulator123
Media to be Provided123
Pumps and Tanks124
Chip Disposal / Remnant Disposal124
Disposal of Used Media124
Compliance with Water Balance Regulations124
Delivery125
Magazine125
Other Separate Units125
Transportation Equipment126
Transport by Crane127
Unloading the Magazine by Means of a Crane or a Mobile Crane129
Lowering the Magazine in the Place of Installation130
Transport by Means of Castor Trolleys131
Unloading and Transport of Separate Units132
Unpacking the Accessories and Checking Them for Completeness132
Installation of the Magazine133
Alignment of the Bar Loading Magazine134
Entry of Correction Value between Machine and Loading Magazine134
Securing Means for the Transport135
Commissioning136
Cleaning the Magazine136
Checking Supplies and Restocking136
Pressure Accumulator136
Water Cooling System137
Functioning137
Electrical Connection138
Switching-ON the Magazine138
Preparation for Repeated Transport139
Lashing the Magazine on the Truck139
Annex141
Interchange Parts142
Interchange Parts for Magazines MBL40-6 / MBL40-8142
Interchange Parts for Magazines MBL32-6 with Spot-Drilling Unit143
Interchange Parts for Magazine MBL32-6 Without Spot-Drilling Unit144
Interchange Parts for Magazine MBL24-6 / MBL22-8 with Spot-Drilling Unit145
Interchange Parts for Magazine MBL22-8 Without Spot-Drilling Unit146
Interchange Parts for Magazine MS24-6 Without Spot-Drilling Unit147
Index149

Need help?

Do you have a question about the Index MBL22-8 Series and is the answer not in the manual?

Index MBL22-8 Series Specifications

General

Brand	Index
Model	MBL22-8 Series
Category	Industrial Equipment
Language	English

Related product manuals

Index MBL22-8 Series - User Manual

Table of Contents

Index MBL22-8 Series Specifications

Related product manuals