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Index G200 - User Manual

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Maintenance Instructions
G200.3 G220.3
OPERATING INSTRUCTIONS
Maintenance Instructions
DIE248EN - 15.08.2022
2022-08-15/Sp/Wartungsanleitung/20222366

Table of Contents

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Summary

Preface

Safety Instructions

Observe user documentation and specific safety instructions and technical details.

Service Interval - Care Activities

Maintenance Summary - Care Activities

Document maintenance activities using the log. Log document number DIE249EN - 15.08.2022.

A024 - Check Hydraulic System (Visual Inspection)

Periodically check oil level between upper and lower marks on sight glass. Use specified hydraulic fluid grade.

A042 - Check Pneumatic System (Visual Inspection)

Check system pressure, sealing air settings, lines, silencers, and condensate drain.

A120 - Check Cooling Lubricant (Visual Inspection)

Regularly inspect cooling lubricant for wear, odor, fungus, or mold. Check concentration.

A126 - Check Cooling Unit and Coolant

Check coolant condition and inspect cooling unit/lines for leaks. Maintain constant temperature.

Service Interval - 1,000 Operating Hours

Maintenance Summary - 1,000 Operating Hours

Document maintenance activities using the appropriate maintenance log.

Service Interval - 2,000 Operating Hours

Maintenance Summary - 2,000 Operating Hours

Document maintenance activities using the appropriate maintenance log.

C047 - Check Tool Clamping Sets of Milling Spindles

Check HSK and Capto clamping sets regularly. Replace when clamping force falls below specified values.

C050 - Check;Replace Cooling Lubricant Adapter (HSK)

Check and replace O-ring in cooling lubricant adapter inside HSK shank due to natural wear.

C140 - Check Cooling Unit for Cooling Lubricant

Include cooling unit in maintenance to maintain constant temperature. Check sensors and adjust settings.

C165 - Check Coolant

Check coolant condition continuously. Replace annually. Ensure correct glycol concentration.

C555 - Replace Hydraulic Fluid Filters

Replace filters when fault is displayed. Use original filters and approved fluid.

Service Interval - 4,000 Operating Hours

Maintenance Summary - 4,000 Operating Hours

Document maintenance activities using the appropriate maintenance log.

D020 - Check the Pressure Accumulator

Check pressure accumulator bias tension. Replace if below 40 bar.

D220 - Replace Belts and Check Belt Tension

Replace belts and check tension using a frequency meter. Observe specified Hz values.

D458 - Replacing Hydraulic Fluid

Power off, depressurize. Suction old fluid or drain. Replace filters and use approved fluid.

Service Interval - 8,000 Operating Hours

Maintenance Summary - 8,000 Operating Hours

Document maintenance activities using the appropriate maintenance log.

Service Interval - 5 Years

Maintenance Summary - 5 Years

Document maintenance activities using the appropriate maintenance log.

I020 - Replace the Pressure Accumulator

Replace pressure accumulator after 5 years to avoid costly internal inspections.

Service Interval - 8 Years

Maintenance Summary - 8 Years

Document maintenance activities using the appropriate maintenance log.

Index G200 Specifications

General IconGeneral
BrandIndex
ModelG200
CategoryIndustrial Equipment
LanguageEnglish

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