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Index G300.2 User Manual
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Maintenance Instructions
G300.2 G320.2 G400.2 G420 G500.2 G520
OPERA
TING INS
TRUC
TIONS
Maintenance Instructions
DIE147EN - 17.08.2022
2022-08-17/Sp/W
artungsanleitung/20112710
2
Table of Contents
Table of Contents
3
Preface
7
General Notes
7
Safety Instructions
8
Service Interval - Care Activities
11
Maintenance Summary - Care Activities
12
A010 - Check the Work Area Door and Window Pane
13
A024 - Check Hydraulic System (Visual Inspection)
15
A027 - Replace the Breathing Filter at the Filler Neck of the Hydraulic Fluid Tank
17
A042 - Check Pneumatic System (Visual Inspection)
19
A049 - Check the Lubrication System (Visual Inspection)
24
A065 - Lubricate Turret Steady Rest SR2 or SLU X1 (by SMW)
25
A075 - Check Fill Levels of the Fluid Tanks
26
A080 - Clean and Lubricate Clamping Device
29
A090 - Check Electrical Lines (Visual Inspection)
31
A095 - Visual Inspection of All Fluid Lines and Electrical Cables
32
A103 - Clean Cooling Lubricant Outlet on Clamping Cylinder
33
A120 - Check Cooling Lubricant (Visual Inspection)
34
A126 - Check the Cooling Unit and the Coolant
36
A132 - Check Work Area Light (Visual Inspection)
40
A140 - Check HSK Clamping Set And, if Necessary, Lubricate (Ott-Jakob)
41
A145 - Maintenance of HSK Clamping Sets (from Berg)
43
A180 - Clean the Work Area
44
A215 - Check Slat/Shingle Cover on the Telescopes (Visual Inspection)
45
A255 - Clean the Chip Conveyor
49
Service Interval - 1.000 Operating Hours
51
Maintenance Summary - 1.000 Operating Hours
52
B010 - Customer Area
53
Service Interval - 2.000 Operating Hours
55
Maintenance Summary - 2.000 Operating Hours
56
C010 - Check Maintenance Logs of Servicing Activities
57
C023 - Clean and Check Wipers of the Work Area Door
58
C025 - Check Work Area Door (with Electr. Drive) and Window Pane
61
C040 - Check and Lubricate HSK Clamping Set (from Ott-Jakob)
65
C047 - Check Tool Clamping Sets of the Milling Spindles
67
C050 - Check and Potentially Replace the Cooling Lubricant Adapter (HSK Tool Mountings)
70
C065 - Check Telescopic Covers and Wipers
72
C070 - Check Outer Wipers of Linear Guides
73
C080 - Check All Electrical Connections and Drive Belts of the Drive Motors
74
C095 - Check Slat/Shingle Cover on the Telescopes (Visual Inspection)
76
C130 - Replace Filter on Air Conditioner Cooling Fan
80
C140 - Check Cooling Unit for Cooling Lubricant
81
C165 - Check Coolant
82
C190 - Clean Labyrinth Rings of Spindles
84
C510 - Check Backup Data Carrier
85
C525 - Check Control Cabinet
86
C545 - Check Cable and Hose Clamps for Tight Seating
87
C555 - Replace Hydraulic Fluid Filters
89
C570 - Wassermann Tool Change System
92
C590 - Maintenance of Turret Steady Rest SR2 or SLU X1 (by SMW)
93
Service Interval - 4.000 Operating Hours
95
Maintenance Summary - 4.000 Operating Hours
96
D010 - Cleaning of the Machine
97
D015 - Clean the Cover at the Work Area Door
99
D020 - Check the Pressure Accumulator
101
D053 - Check the Lubrication System
102
D057 - Check the Pneumatic System
104
D077 - Check Tool Clamping Sets of the Milling Spindles
109
D087 - Check Main and Counter Spindles
112
D105 - Wassermann Tool Change System
115
D110 - Check Hydraulic System
116
D170 - Check the System for Reconditioning the Cooling Lubricant
118
D180 - Check Fire Extinguishing System (Visual Inspection)
119
D220 - Replace Belts and Check Belt Tension
120
D458 - Replacing Hydraulic Fluid
123
D500 - Perform Data Backup
126
D520 - Check Control Cabinet and Cable Assemblies (Visual Inspection)
127
D570 - Maintenance of Turret Steady Rest SR2 or SLU X1 (by SMW)
129
Service Interval - 8.000 Operating Hours
131
Maintenance Summary - 8.000 Operating Hours
132
E010 - Wassermann Tool Change System
133
E060 - Maintenance of Turret Steady Rest SR2 or SLU X1 (by SMW)
134
Service Interval - 5 Years
135
Maintenance Summary - 5 Years
136
I010 - Renewing the Pneumatically Pilot-Controlled Cooling Lubricant Valves
137
I020 - Replace the Pressure Accumulator
138
Service Interval - 8 Years
141
Maintenance Summary - 8 Years
142
J005 - Note on Replacing the Window Pane or Removing the Design Pane
143
J160 - Replace the Window Pane
146
Other manuals for Index G300.2
Operating Instructions
54 pages
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Index G300.2 Specifications
General
Type
Rotary Index Table
Model
G300.2
Drive Type
Pneumatic
Repeatability
±0.02 mm
Operating Pressure
6 bar
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