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Provides general guidance on machine maintenance and operational practices.
Details critical safety guidelines and warnings for operation and maintenance.
Outlines procedures and precautions for safe and correct execution of maintenance tasks.
Guidelines for ordering and using original spare parts and accessories correctly.
Instructions for safe handling, inspection, and maintenance of hydraulic and hose lines.
Procedures for maintenance of hydraulic, lubrication, and pneumatic systems.
Steps for performing a dry run or functional test after maintenance activities.
Overview of all required maintenance tasks for general care activities.
Inspect work area door, window panes, and wipers for damage and proper function.
Visually inspect hydraulic system, checking oil level and pressure gauge.
Replace breathing filter on hydraulic fluid tank filler neck regularly.
Visually inspect pneumatic system for pressure, lines, silencers, and condensate.
Visually inspect lubrication system, checking oil level and pressure gauge.
Lubricate turret steady rest SR2 or SLU X1 daily as per SMW instructions.
Check and top off fill levels for all fluid tanks, including hydraulic and coolant.
Clean and lubricate clamping device for reliability and accuracy.
Visually inspect electrical lines for damage, pinching, or cuts.
Visually inspect all fluid lines and electrical cables for faults.
Clean cooling lubricant outlet on clamping cylinder at regular intervals.
Check cooling lubricant for wear, contamination, and concentration.
Inspect cooling unit and coolant for condition, leaks, and proper function.
Visually inspect work area lights for damage and proper illumination.
Check and lubricate HSK clamping sets (Ott-Jakob) for cleanliness.
Maintenance of HSK clamping sets from Berg; they are maintenance-free.
Regularly clean work area for quality, availability, and value retention.
Visually inspect slat/shingle covers on telescopes for wear and damage.
Clean and service chip conveyor regularly for smooth production.
Summary of maintenance tasks required at 1,000 operating hours.
Customer-defined maintenance activities and intervals.
Summary of maintenance tasks required at 2,000 operating hours.
Review maintenance logs to track activities and identify issues.
Clean and inspect work area door wipers to prevent damage.
Check automatic work area door, drive, and window panes for damage.
Check and lubricate HSK clamping sets (Ott-Jakob) for cleanliness.
Check tool clamping sets (HSK, Capto) for proper clamping force.
Inspect and replace cooling lubricant adapter O-rings for safe tool changes.
Clean and check telescopic covers and wipers for accuracy and service life.
Check outer wipers of linear guides to prevent accelerated wear.
Inspect electrical connections and drive belts for proper seating and condition.
Visually inspect slat/shingle covers on telescopes for wear and damage.
Replace filters on air conditioner cooling fan regularly.
Check cooling unit for cooling lubricant, tightness, and sensors.
Check coolant condition, concentration, and level.
Clean labyrinth rings on spindles, especially for short-chipping materials.
Verify readability of backup data carrier for system recovery.
Perform simplified checks on control cabinet and components.
Inspect cable and hose clamps for tight seating and chafing.
Replace hydraulic fluid filters as per maintenance schedule.
Perform 2000h maintenance on Wassermann tool change system.
Perform 2000h maintenance on turret steady rest SR2 or SLU X1.
Summary of maintenance tasks required at 4,000 operating hours.
Regularly clean machine, noting chip accumulation and specific areas.
Clean work area door cover to prevent chip accumulation issues.
Check pressure accumulator bias tension; replace if below 40 bar.
Visually inspect lubrication system components for leaks and condition.
Inspect pneumatic system for pressure, lines, silencers, and condensate.
Check tool clamping sets (HSK, Capto) for proper clamping force.
Check spindles for leaks, power/encoder connections, and O-rings.
Perform 4000h maintenance on Wassermann tool change system.
Visually inspect hydraulic system, checking oil level and pressure.
Check cooling lubricant reconditioning system, including filters and sensors.
Visually inspect fire extinguishing system for defects and check stickers.
Replace drive belts and check belt tension using frequency meter.
Replace hydraulic fluid, including draining and filter replacement.
Perform data backup for PLC and NC archives for system recovery.
Inspect control cabinet, wiring, filters, and doors for proper condition.
Perform 4000h maintenance on turret steady rest SR2 or SLU X1.
Summary of maintenance tasks required every 5 years.
Renew pneumatic cooling lubricant valves due to wear.
Replace pressure accumulator after 5 years to avoid costly inspections.
Summary of maintenance tasks required every 8 years.
Information for subsequent replacement of the work area window pane.
Replace work area window pane due to damage or aging.
General| Type | Rotary Index Table |
|---|---|
| Model | G300.2 |
| Drive Type | Pneumatic |
| Repeatability | ±0.02 mm |
| Operating Pressure | 6 bar |
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