Ingersoll-Rand 132 User Manual

Refer All Communications to the Nearest
Ingersoll--Rand Office or Distributor.
 Ingersoll--Rand Company 2001
PrintedinU.S.A.
03528072
Form P6374
Edition 6
September , 2001
OPERATION AND MAINTENANCE MANUAL FOR
MODEL 132 SUPER DUTY AIR HAMMER
Model 132 Super Duty Air Hammer is designed for front end work, heavy exhaust work,
riveting, king pin removal, bushing driving and bolt shearing.
Ingersoll--Rand is not responsible for customer modification of tools for applications on which
Ingersoll--Rand was not consulted.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
• Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).
• For safety, top performance, and maximum durability
of parts, operate this tool at 90 psig (6.2 bar/620 kPa)
maximum air pressure at the inlet with 5/16” (8 mm)
inside diameter air supply hose.
• Always turn off the air supply and disconnect the air
supply hose before installing, removing or adjusting
any accessory on this tool, or before performing any
maintenance on this tool.
• Do not use damaged, frayed or deteriorated air hoses
and fittings.
• Be sure all hoses and fittings are the correct size and
are tightly secured. See Dwg. TPD905--1 for a typical
piping arrangement.
• Keep clear of whipping air hoses. Shut off the
compressed air before approaching a whipping air
hose.
• Always use clean, dry air at 90 psig maximum air
pressure. Dust, corrosive fumes and/or excessive
moisture can ruin the motor of an air tool.
• Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
• Do not remove any labels. Replace any damaged label.
USING THE TOOL
• Always wear eye protection when operating or
performing maintenance on this tool.
• Always wear hearing protection when operating this
tool.
• Keep hands, loose clothing, long hair and jewelry
away from rotating end of tool.
• Keep body stance balanced and firm. Do not overreach
when operating this tool. Anticipate and be alert for
sudden changes in motion, reaction torques, or forces
during start--up and operation.
• Tool shaft may continue to impact briefly after
throttle is released.
• Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may be
harmful to your hands and arms. Stop using any tool
if discomfort, tingling feeling or pain occurs. Seek
medical advice before resuming use.
• Use accessories recommended by Ingersoll--Rand.
• Never operate a Percussion Tool unless an accessory
is properly installed and the tool is held firmly against
the work.
• Always use a retainer in addition to proper barriers
to protect persons in surrounding or lower areas from
possible ejected accessories.
• This tool is not designed for working in explosive
atmospheres.
• This tool is not insulated against electric shock.
• Prevent exposure and breathing of harmful dust and
particles created by power tool use:
Some dust created by power sanding, sawing,
grinding, drilling and other construction
activities contains chemicals known to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
-- lead from lead based paints,
-- crystalline silica from bricks and cement and
other masonry products, and
-- arsenic and chromium from chemically
treated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic
particles.
The use of other than ge nuine Ingersoll--Rand replacement parts may result in safety hazards, decreased tool performance, and
increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll--Rand Authorized Servicenter.

Ingersoll-Rand 132 Specifications

General

Brand	Ingersoll-Rand
Model	132
Category	Nail Gun
Language	English

Summary

Operation and Maintenance Overview

General Safety Warnings

Essential safety warnings and precautions to prevent injury during tool operation.

Placing the Tool into Service

Initial setup procedures and requirements for putting the air hammer into service.

Safe Tool Usage Practices

Guidelines and best practices for operating the air hammer safely and effectively.

Warning Symbol Identification

Standard Safety Symbols

Identification and meaning of standard warning symbols related to tool operation.

Percussive Tool Specific Warnings

Specific safety precautions applicable to percussive tool operation.

Tool Preparation and Ordering

Lubrication Requirements

Guidelines for proper lubrication to ensure tool performance and longevity.

Ordering Information

Details on how to order the air hammer model and its replacement parts.

Maintenance Section Overview

Parts Identification and Diagram

Exploded view and identification of air hammer components for maintenance.

Parts Ordering Information

Component Part Numbers

List of part numbers for various components of the air hammer for ordering.

Maintenance Procedures

General Disassembly and Assembly

Instructions for disassembling and reassembling the air hammer components.

Throttle Mechanism Disassembly

Step-by-step guide to disassembling the tool's throttle mechanism.

Valve Box Assembly Disassembly

Procedure for taking apart the valve box assembly.

Advanced Assembly and Lapping

Valve Box and Oversize Valve Assembly

Detailed steps for assembling the valve box and lapping an oversize valve.

Throttle Mechanism Assembly

Instructions for reassembling the throttle mechanism.

Tool Reassembly

Final steps for reassembling the entire air hammer.

Troubleshooting Guide

Common Air Hammer Issues and Solutions

Guidance for diagnosing and resolving common problems like sluggish operation or loss of power.