Ingersoll-Rand 132 - User Manual

Refer All Communications to the Nearest
Ingersoll--Rand Office or Distributor.
 Ingersoll--Rand Company 2001
PrintedinU.S.A.
03528072
Form P6374
Edition 6
September , 2001
OPERATION AND MAINTENANCE MANUAL FOR
MODEL 132 SUPER DUTY AIR HAMMER
Model 132 Super Duty Air Hammer is designed for front end work, heavy exhaust work,
riveting, king pin removal, bushing driving and bolt shearing.
Ingersoll--Rand is not responsible for customer modification of tools for applications on which
Ingersoll--Rand was not consulted.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
• Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).
• For safety, top performance, and maximum durability
of parts, operate this tool at 90 psig (6.2 bar/620 kPa)
maximum air pressure at the inlet with 5/16” (8 mm)
inside diameter air supply hose.
• Always turn off the air supply and disconnect the air
supply hose before installing, removing or adjusting
any accessory on this tool, or before performing any
maintenance on this tool.
• Do not use damaged, frayed or deteriorated air hoses
and fittings.
• Be sure all hoses and fittings are the correct size and
are tightly secured. See Dwg. TPD905--1 for a typical
piping arrangement.
• Keep clear of whipping air hoses. Shut off the
compressed air before approaching a whipping air
hose.
• Always use clean, dry air at 90 psig maximum air
pressure. Dust, corrosive fumes and/or excessive
moisture can ruin the motor of an air tool.
• Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
• Do not remove any labels. Replace any damaged label.
USING THE TOOL
• Always wear eye protection when operating or
performing maintenance on this tool.
• Always wear hearing protection when operating this
tool.
• Keep hands, loose clothing, long hair and jewelry
away from rotating end of tool.
• Keep body stance balanced and firm. Do not overreach
when operating this tool. Anticipate and be alert for
sudden changes in motion, reaction torques, or forces
during start--up and operation.
• Tool shaft may continue to impact briefly after
throttle is released.
• Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may be
harmful to your hands and arms. Stop using any tool
if discomfort, tingling feeling or pain occurs. Seek
medical advice before resuming use.
• Use accessories recommended by Ingersoll--Rand.
• Never operate a Percussion Tool unless an accessory
is properly installed and the tool is held firmly against
the work.
• Always use a retainer in addition to proper barriers
to protect persons in surrounding or lower areas from
possible ejected accessories.
• This tool is not designed for working in explosive
atmospheres.
• This tool is not insulated against electric shock.
• Prevent exposure and breathing of harmful dust and
particles created by power tool use:
Some dust created by power sanding, sawing,
grinding, drilling and other construction
activities contains chemicals known to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
-- lead from lead based paints,
-- crystalline silica from bricks and cement and
other masonry products, and
-- arsenic and chromium from chemically
treated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic
particles.
The use of other than ge nuine Ingersoll--Rand replacement parts may result in safety hazards, decreased tool performance, and
increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll--Rand Authorized Servicenter.

Summary

Operation and Maintenance Overview

General Safety Warnings

Essential safety warnings and precautions to prevent injury during tool operation.

Placing the Tool into Service

Initial setup procedures and requirements for putting the air hammer into service.

Safe Tool Usage Practices

Guidelines and best practices for operating the air hammer safely and effectively.

Warning Symbol Identification

Standard Safety Symbols

Identification and meaning of standard warning symbols related to tool operation.

Percussive Tool Specific Warnings

Specific safety precautions applicable to percussive tool operation.

Tool Preparation and Ordering

Lubrication Requirements

Guidelines for proper lubrication to ensure tool performance and longevity.

Ordering Information

Details on how to order the air hammer model and its replacement parts.

Maintenance Section Overview

Parts Identification and Diagram

Exploded view and identification of air hammer components for maintenance.

Parts Ordering Information

Component Part Numbers

List of part numbers for various components of the air hammer for ordering.

Maintenance Procedures

General Disassembly and Assembly

Instructions for disassembling and reassembling the air hammer components.

Throttle Mechanism Disassembly

Step-by-step guide to disassembling the tool's throttle mechanism.

Valve Box Assembly Disassembly

Procedure for taking apart the valve box assembly.

Advanced Assembly and Lapping

Valve Box and Oversize Valve Assembly

Detailed steps for assembling the valve box and lapping an oversize valve.

Throttle Mechanism Assembly

Instructions for reassembling the throttle mechanism.

Tool Reassembly

Final steps for reassembling the entire air hammer.

Troubleshooting Guide

Common Air Hammer Issues and Solutions

Guidance for diagnosing and resolving common problems like sluggish operation or loss of power.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

The device described in the manual is the Ingersoll-Rand Model 132 Super Duty Air Hammer.

Function Description:

The Model 132 Super Duty Air Hammer is a pneumatic tool designed for demanding applications in various fields. Its primary function is to deliver percussive force, making it suitable for tasks such as front-end work, heavy exhaust work, riveting, kingpin removal, bushing driving, and bolt shearing. As an air-powered tool, it relies on compressed air to operate its internal piston, generating rapid impacts.

Important Technical Specifications:

• Model: 132 Super Duty Air Hammer
• Type: Pistol Grip with Trigger Throttle
• Impacts per Minute (Impacts/min.): 1,725
• Piston Stroke: 4 inches (101 mm)
• Maximum Air Pressure: 90 psig (6.2 bar / 620 kPa) at the inlet
• Recommended Air Supply Hose: 5/16" (8 mm) inside diameter
• Recommended Air Line Lubricator: Ingersoll-Rand No. 10 Oil, used with a Filter-Lubricator-Regulator Unit (e.g., USA - No. C08-02-FKG0-28)
• Replacement Parts: The manual emphasizes the use of genuine Ingersoll-Rand replacement parts to ensure safety, performance, and warranty validity.

Usage Features:

The manual provides extensive guidelines for safe and effective operation:

• Safety First: Operators must read the manual before use and adhere to all warnings. Eye and hearing protection are mandatory.
• Air Supply: The tool requires clean, dry air at a maximum of 90 psig. Damaged or frayed air hoses and fittings must not be used. All connections should be tight, and safety cables are recommended for hoses to prevent injury from whipping. The air supply must be turned off and disconnected before any accessory installation, removal, adjustment, or maintenance.
• Ergonomics and Posture: Operators should maintain a balanced and firm body stance, avoid overreaching, and be alert for sudden changes in motion or reaction forces.
• Vibration Awareness: Air-powered tools can vibrate, and prolonged exposure to vibration, repetitive motions, or uncomfortable positions can be harmful. Users are advised to stop using the tool if discomfort, tingling, or pain occurs and seek medical advice.
• Accessory Use: Only Ingersoll-Rand recommended accessories should be used. A percussion tool should never be operated unless an accessory is properly installed and the tool is held firmly against the work. A retainer is essential to protect against ejected accessories.
• Environmental Considerations: The tool is not designed for explosive atmospheres and is not insulated against electric shock. Users must prevent exposure to and breathing of harmful dust and particles generated by power tool use, which may contain chemicals linked to cancer or reproductive harm. Work should be done in well-ventilated areas with approved safety equipment like dust masks.
• Percussive Tool Specifics:
  • Gloves should not impede trigger release.
  • Safety shoes, hard hats, safety goggles, and other protective clothing are recommended.
  • Avoid horseplay and keep hands/fingers away from the throttle lever until ready to operate.
  • Never rest the tool or chisel on the foot or point it at anyone.
  • Never blow clothes free of dust with compressed air.
  • Do not ride the tool with a leg over the handle, as injury can occur if the chisel breaks.
  • Be aware of what is underneath the material being worked (e.g., hidden water, gas, sewer, telephone, or electric lines).
  • Only proper cleaning solvents that meet safety and health standards should be used in well-ventilated areas. Diesel fuel should not be used for cleaning as its residue can ignite.
  • Care should be taken when setting down models with outside triggers or throttle levers to prevent accidental operation.
  • Do not operate the tool with broken or damaged parts or start it when lying on the ground.

Maintenance Features:

The manual outlines detailed lubrication, disassembly, and assembly procedures:

• Lubrication:
  • An air line lubricator with Ingersoll-Rand No. 10 Oil is always recommended.
  • If an air line lubricator is not used, several drops of Ingersoll-Rand No. 10 Oil should be injected into the air inlet before operation and every two to three hours of operation.
  • For periods of idleness exceeding 24 hours, lubricate and operate for 5 seconds to coat internal parts and prevent rusting.
  • Avoid heavy oils or oils that form gum.
  • If the tool becomes sluggish, pour about one teaspoonful of a clean, suitable cleaning solution into the air inlet, operate for no more than 30 seconds, then lubricate with Ingersoll-Rand No. 10 Oil.
• General Maintenance Instructions:
  • Disassemble only as far as necessary to replace damaged parts.
  • When clamping parts in a vise, use leather-covered or copper-covered jaws to protect surfaces and prevent distortion, especially for threaded members.
  • Do not remove press-fit parts unless necessary for repair or replacement.
  • Ensure a complete set of new gaskets and O-rings is available before disassembly.
  • Always clean every part and wipe with a thin film of oil before installation.
  • Apply a film of O-ring lubricant to all O-rings before final assembly.
• Disassembly Procedures:
  • Step-by-step instructions are provided for disassembling the tool (Barrel, Piston, Valve Box Assembly), the Throttle Mechanism (Throttle Adjuster Body, Screw, Knob, Spring, Sleeve, Trigger, Intermediate Lever), and the Valve Box Assembly (separating halves, removing Dowel Pin and Valve).
• Assembly Procedures:
  • Detailed instructions for assembling the Valve Box Assembly, including lapping an oversize Valve into the Valve Box using Grade 320 lapping compound. This involves specific steps for applying compound to different diameters and ensuring a free fit.
  • Instructions for assembling the Throttle Mechanism, including installing the Throttle Valve Seal, Throttle Adjusting Screw, Spring, Sleeve Seal, Stop Spring, Stop Ball, Knob, Cap Screw, and Air Inlet Bushing.
  • Instructions for assembling the main tool components, including placing the Valve Box Assembly, Piston, Barrel, Locking Key, and Exhaust Deflector.
• Troubleshooting Guide:
  • Sluggish operation: Probable cause is dirt or oil gum accumulation on internal parts. Solution is to flush with a cleaning solution and re-lubricate.
  • Loss of power: Probable cause is a worn Valve. Solution is to replace the Valve.
  • Loss of efficiency: Probable cause is a worn Piston and/or accessory. Solution is to replace worn parts.
• Repairs: Repairs should only be made by authorized trained personnel. Users are advised to consult their nearest Ingersoll-Rand Authorized Servicenter.

Ingersoll-Rand 132 Specifications

General

Brand	Ingersoll-Rand
Model	132
Category	Nail Gun
Language	English