Ingersoll-Rand 2135TI User Manual

04579249
Form P7604
Edition 3
May, 2003
INSTRUCTIONS FOR MODELS
2135Ti, 2135Ti-2, 2135QTi, 2135QTi-2 AND 2135PTi
ULTRA DUTY AUTOMOTIVE IMPACT WRENCHES
The 2135Ti and 2135QTi series of Impact Wrenches are designed for use in general auto-
motive repair, tire service and heavy duty fleet applications.
Model 2135PTi Impact Wrench is designed for use in light assembly work and machinery
maintenance.
IMPORTANT SAFETY INFORMATION ENCLOSED - SAVE THESE INSTRUCTIONS
READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS PRODUCT
IT IS YOUR RESPONSIBILITY TO MAKE THIS SAFETY INFORMATION
AVAILABLE TO OTHERS THAT WILL OPERATE THIS PRODUCT
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY
PLACING TOOL IN SERVICE
• Always install, operate, inspect and maintain this product
in accordance with all applicable standards and regula-
tions (local, state, country, federal, etc.).
• Always use clean, dry air at 90 psig (6.2 bar/620 kPa)
maximum air pressure at the inlet. Higher pressure may
result in hazardous situations including excessive speed,
rupture, or incorrect output torque or force.
• Be sure all hoses and fittings are the correct size and are
tightly secured. See Dwg. TPD905-2 for a typical piping
arrangement.
• Ensure an accessible emergency shut off valve has been
installed in the air supply line, and make others aware of
its location.
• Do not use damaged, frayed or deteriorated air hoses and
fittings.
• Keep clear of whipping air hoses. Shut off the compressed
air before approaching a whipping hose.
• Always turn off the air supply, bleed the air pressure and
disconnect the air supply hose before installing, removing
or adjusting any accessory on this tool, or before perform-
ing any maintenance on this tool or any accessory.
• Do not lubricate tools with flammable or volatile liquids
such as kerosene, diesel or jet fuel. Use only recommended
lubricants.
• Use only proper cleaning solvents to clean parts. Use only
cleaning solvents which meet current safety and health
standards. Use cleaning solvents in a well ventilated area.
• Keep work area clean, uncluttered, ventilated and illumi-
nated.
• Do not remove any labels. Replace any damaged label.
USING THE TOOL
• Always wear eye protection when operating or perform-
ing maintenance on this tool.
• Always wear hearing protection when operating this tool.
• Always use Personal Protective Equipment appropriate to
the tool used and material worked. This may include dust
mask or other breathing apparatus, safety glasses, ear
plugs, gloves, apron, safety shoes, hard hat and other
equipment.
• When wearing gloves always be sure that the gloves will
not prevent the throttle mechanism from being released.
• Prevent exposure and breathing of harmful dust and par-
ticles created by power tool use.
Some dust created by power sanding, sawing, grind-
ing, drilling, and other construction activities con-
tains chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these
chemicals are:
- lead from lead based paints,
- crystalline silica from bricks and cement and
other masonry products, and
- arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to fil-
ter out microscopic particles.
• Keep others a safe distance from your work area, or
ensure they use appropriate Personal Protective Equip-
ment.
• This tool is not designed for working in explosive environ-
ments, including those caused by fumes and dust, or near
flammable materials.
• This tool is not insulated against electric shock.
• Be aware of buried, hidden or other hazards in your work
environment. Do not contact or damage cords, conduits,
pipes or hoses that may contain electrical wires, explosive
gases or harmful liquids.
• Keep hands, loose clothing, long hair and jewelry away
from working end of tool.
• Power tools can vibrate in use. Vibration, repetitive
motions or uncomfortable positions may be harmful to
your hands and arms. Stop using any tool if discomfort,
tingling feeling or pain occurs. Seek medical advice before
resuming use.
• Keep body stance balanced and firm. Do not overreach
when operating this tool. Anticipate and be alert for sud-
den changes in motion, reaction torques, or forces during
start up and operation.
• Tool and/or accessories may briefly continue their motion
after throttle is released.
• To avoid accidental starting - ensure tool is in “off” posi-
tion before applying air pressure, avoid throttle when car-
rying, and release throttle with loss of air.
• Ensure work pieces are secure. Use clamps or vises to hold
work piece whenever possible.
• Do not carry or drag the tool by the hose.
• Do not use power tools when tired, or under the influence
of medication, drugs, or alcohol.
• Never use a damaged or malfunctioning tool or accessory.
• Do not modify the tool, safety devices, or accessories.
• Do not use this tool for purposes other than those recom-
mended.
• Use accessories recommended by Ingersoll-Rand.
• Note the position of the reversing mechanism before oper-
ating the tool so as to be aware of the direction of rotation
when operating the throttle.
• Use only impact sockets and accessories. Do not use hand
(chrome) sockets or accessories.
Refer All Communications to the Nearest
Ingersoll-Rand Office or Distributor.
© Ingersoll-Rand Company 2003
Printed in U.S.A.
GB

Ingersoll-Rand 2135TI Specifications

General

Brand	Ingersoll-Rand
Model	2135TI
Category	Impact Driver
Language	English

Summary

Important Safety Information

Read Manual Before Operation

Essential to read and understand the manual before operating the product.

Warning: Potential for Injury

Failure to follow warnings can lead to injury.

Placing Tool in Service

Air Supply Requirements

Use clean, dry air at 90 psig maximum pressure.

Hoses and Fittings

Ensure correct size and tight security for all hoses and fittings.

Emergency Shut-Off Valve

Install and make users aware of emergency shut-off valve location.

Air Hose and Fitting Condition

Do not use damaged, frayed, or deteriorated air hoses and fittings.

Using the Tool

Work Environment Awareness

Be aware of hidden hazards in the work environment, avoid contact with utilities.

Keep Clear of Moving Parts

Keep hands, clothing, hair, and jewelry away from the tool's working end.

Vibration and Ergonomics

Be aware of potential harm from vibration and repetitive motions; stop if discomfort occurs.

Body Stance and Balance

Maintain a balanced and firm body stance; do not overreach during operation.

Anticipate Operational Changes

Anticipate and be alert for sudden changes in motion and reaction forces.

Post-Release Motion

Be aware that tool may continue motion briefly after throttle release.

Prevent Accidental Starting

Ensure tool is off before applying air pressure and avoid throttle when carrying.

Secure Work Pieces

Secure work pieces using clamps or vises whenever possible.

Operator Condition

Do not use tools when tired or under the influence of medication, drugs, or alcohol.

Tool Condition

Never use a damaged or malfunctioning tool or accessory.

Tool Modification

Do not modify the tool, safety devices, or accessories.

Intended Use

Use this tool only for purposes for which it is recommended.

Accessory Usage

Use only accessories recommended by Ingersoll-Rand.

Reversing Mechanism

Note the position of the reversing mechanism before operating the tool.

Socket and Accessory Compatibility

Use only impact sockets and accessories; avoid hand (chrome) sockets.

Drive End and Socket Retainer Check

Impact Wrenches vs. Torque Wrenches

Genuine Parts and Repairs

Warning Symbol Identification

Eye Protection Warning

Always wear eye protection when operating or performing maintenance.

Manual Reading Warning

Read this manual before operating the tool.

Hearing Protection Warning

Always wear hearing protection when operating the tool.

Power Management System

Power Setting Indicators

Four power settings available, indicated by increasing size on the rear housing.

Understanding Power Settings

Setting indicators denote power levels from minimum to maximum.

Air Supply Impact on Power

Inadequate air pressure can affect power output at all settings.

Lubrication

Lubricant for Disassembly/Assembly

Use Ingersoll-Rand No. 10 Oil for disassembling and assembling the impact mechanism.

External Lubrication

Use Ingersoll-Rand No. 115-1LB for routine external lubrication via the Hammer Case Grease Fitting.

Air Line Lubricator Recommendation

Always use an air line lubricator; specific FRL unit recommendations provided.

Installation

Main Air Line Sizing

Main air line inner diameter should be 3X the air tool's inlet diameter.

Branch Air Line Sizing

Branch air line inner diameter should be 2X the air tool's inlet diameter.

Coupler and Hose Size

Use 3/8" coupler or larger; air hose with 1/4" NPT fittings.

Specifications

Performance Specifications

Details on impacts per minute and recommended torque ranges for different models.

Noise and Vibration Levels

Sound and vibration level data tested according to industry standards.

Testing Standards Compliance

Specifications tested in accordance with PNEUROP, CAGI/ANSI, and ISO8662 standards.

Instruction Retention

End-of-Life Tool Disposal

Declaration of Conformity

Supplier Information

Supplier name and address for the product.

Statement of Responsibility

Declaration of sole responsibility for the product conforming to directives.

Covered Product Models

List of specific product models covered by this declaration.

Directive Compliance

Product compliance with provisions of relevant EU Directives, specifically 98/37/EC.

Principle Standards Used

List of principle standards used to ensure product compliance.

Serial Number Information

Information regarding the serial number range and format.

Authorised Approval

Signatures of authorised personnel approving the declaration.

Maintenance Instructions

Exploded View Diagram

Diagram showing the assembly of the tool with numbered parts.

Part Number Ordering

Housing and Frame Parts

Part numbers for housing, frame, and related components.

Anvil and Retainer Parts

Part numbers for anvil assemblies, retainers, and springs.

Internal Mechanism Parts

Part numbers for cylinder, rotor, vanes, and impact mechanism components.

Valve and Seal Parts

Part numbers for reverse valve, O-rings, and gaskets.

Trigger and Inlet Parts

Part numbers for trigger assembly and inlet bushing components.

Recommended Repair Parts Stock

Recommendation on stocking certain repair parts for minimal downtime.

Additional Part Numbers

Support and Retainer Parts

Part numbers for support, retainer, and button kit components.

Tune-Up and Accessory Kits

Part numbers for tune-up kits, air care kits, and lubricant supplies.

Troubleshooting Guide

Low Power Issues

Troubleshooting steps for low power, dry motor, and inadequate air supply.

Motor Not Running

Troubleshooting steps for when the motor will not run.

Tool Will Not Impact

Troubleshooting steps for when the tool fails to impact.

Service Centers

North American Service Centers

Contact information for Ingersoll-Rand service centers in the USA and Canada.

European Service Centers

Contact information for Ingersoll-Rand service centers in Europe.

Other International Service Centers

Contact information for Ingersoll-Rand service centers in South Africa, Denmark, Switzerland, Russia, and Poland.