Ingersoll-Rand 2545 User Manual

22607402
Revision D
May 2015
Save These Instructions
Two-Stage Reciprocating Air Compressors
Models 2340, 2475, 2545, 7100, 15T & 3000
Owner’s Manual
Manual del usuario
ES
Manuel de l’utilisateur
FR
Owner’s Manual
EN

Ingersoll-Rand 2545 Specifications

General

Horsepower	5 HP
Maximum Pressure	175 PSI
Pump Type	Two-Stage
Voltage	230V
Pump Material	Cast Iron
Max Pressure	175 PSI
Tank Size	60 gallons
Phase	Single Phase
Tank Capacity	60 gallons

Summary

General Information

Introduction to Compressor Manual

Provides guidance on safe and reliable installation, operation, and maintenance of the air compressor.

Receipt and Inspection

Lifting Equipment and Straps

Details safe practices for lifting and transporting the compressor using appropriate equipment and straps.

Delivery Receipt Inspection

Instructions for inspecting the compressor upon delivery for damage or missing parts and reporting claims.

General Safety Rules

Hazard Warnings (DANGER, WARNING, CAUTION)

Details critical hazards like inhalation, voltage, flammable vapors, moving parts, hot surfaces, high pressure, and noise.

Selecting a Location

Guidelines for choosing an appropriate location for electric motor and gasoline engine compressors.

Ambient Temperature Considerations

Advice on ideal operating temperatures and precautions for extreme cold or heat.

Mounting

Mounting Procedures

Instructions for mounting compressors, including skid removal, local codes, and concrete floor installation.

Humid and Noise Considerations

Discusses issues with moisture in humid areas and methods to reduce noise.

Connections

Truck Bed Mounting

Provides mounting hardware information for gasoline engine compressors on truck beds.

Air Discharge and Inlet Connections

Guidelines for air discharge connections, material restrictions, and air inlet filtration.

Electrical Connections

Condensate Discharge Piping

Guidelines for installing condensate discharge lines, including size and routing.

Permanent Electrical Connections

Details permanent electrical connections, including wire size, starters, fuses, and grounding.

Wiring and Motor Controls

Pressure Switch Wiring

Details wiring for pressure switches on compressors without a starter.

IEC Power Connection and Overload Adjustment

Covers power connection and overload adjustment for IEC motors.

Gasoline Engine Compressor Battery Requirements

Specifies battery and cable requirements for gasoline engine compressors.

Compressor Lubrication

Lubricant Recommendations

Recommends lubricants and lists acceptable alternatives, with warnings.

Lubricant Filling Procedures

Steps for filling the crankcase with lubricant, including cautions.

Operation and Controls

Low Oil Level Switch

Explains the function and protection provided by the low oil level switch.

Daily Pre-Operation Checks

Lists daily checks for draining the air tank, checking oil level, and cleaning air filters.

Electric Motor Compressor Controls

Details automatic start/stop and dual control operations.

Pressure Switch and Starting Systems

Pressure Switch Adjustment

Instructions for adjusting cut-in and cut-out pressures, with warnings.

Starting Unloading System

Explains the starting unloading feature and its operation.

Valve Adjustment and Start-Up

Pilot Valve Adjustment

Provides instructions for adjusting the pilot valve if it's hot, indicating a leak.

Gasoline Engine Compressor Start-Up

Steps for starting gasoline engine compressors, including warnings.

Transport and Maintenance

Transporting Gasoline Engine Units

Caution to shut off the engine and fuel valve when transporting.

Gasoline Engine Compressor Controls

Explains constant speed control for gasoline engines.

Maintenance Schedule

Outlines a schedule for daily, weekly, and monthly maintenance tasks.

Filter, Oil, and Belt Maintenance

Filter Inspection and Cleaning

Steps for inspecting, cleaning, and replacing the air filter element.

Oil Change Procedures

Procedures for draining and replacing compressor oil.

Belt Adjustment and Tensioning

Methods for checking and tensioning belts, with cautions on alignment.

Electric Drain Maintenance

Schedule for testing and cleaning the drain valve and its filter screen.

Tank Inspection

Tank Inspection and Safety

Importance of tank inspection and warnings about rusted tanks.

Troubleshooting

General Compressor Troubleshooting

Lists common compressor problems and their corresponding check points.

Electric Drain Troubleshooting

Provides causes and actions for troubleshooting electric drain valve issues.

Diagrams and Tables

Fastener Torque Table

Provides torque specifications for various fasteners used on different compressor models.

Belt Tension Table

Lists deflection and tension values for belts on different models and horsepower ratings.

Electrical Wiring Diagrams

Single Phase Wiring Diagram

Presents the wiring diagram for single-phase electrical connections.

Three Phase Wiring Diagram

Displays the wiring diagram for three-phase electrical connections.

Typical Unit Configurations

Typical Baseplate Unit

Illustrates the components and layout of a typical baseplate-mounted compressor unit.

Typical Horizontal Simplex Unit

Shows the layout and components of a typical horizontal simplex compressor unit.

Typical Unit Configurations (Continued)

Typical Vertical Simplex Unit

Depicts the arrangement and parts of a typical vertical simplex compressor unit.

Typical Gasoline Engine Unit

Illustrates the components and layout of a typical gasoline engine driven compressor.

Typical Duplex Unit

Shows the configuration and parts of a typical duplex compressor unit.

Warranty and Liability

Equipment Warranty

Details the warranty terms and conditions for the manufactured equipment.

Limitation of Liability

Outlines the limitations of liability for the company regarding the equipment and services.