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Ingersoll-Rand UP6RM-5-175 User Manual

Ingersoll-Rand UP6RM-5-175
26 pages
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C.C.N. : 22231930 US
REV. : A
DATE : APRIL 2003
UP6RD–5–175, UP6RM–5–175, UP6RX–5–175
ENCLOSED 60Hz
OPERATION AND MAINTENANCE MANUAL
This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
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Ingersoll-Rand UP6RM-5-175 Specifications

General IconGeneral
ModelUP6RM-5-175
TypeRotary Screw Compressor
Power5 HP
Maximum Pressure175 psig
Phase3
Drive TypeBelt Drive
Cooling MethodAir Cooled
Voltage208-230/460 V

Summary

General Safety Precautions

Hazard Level Definitions

Definitions of hazard levels (DANGER, WARNING, CAUTION, NOTE) for safe operation.

Breathing Air Usage Warning

Warning against using compressors for breathing air without proper treatment and compliance.

Compressed Air Handling Safety

Safety precautions related to handling compressed air and system components.

Electrical System Safety Measures

Safety measures for electrical systems, including isolation and fire extinguisher use.

Compressor Installation and Handling

Lubrication and Oil Specifications

Compressor Lubricant and Filling

Recommendations for compressor lubricant, viscosity, and filling procedures.

Compressor Specifications Summary

Operating Procedures

Initial Unit Start-Up

Step-by-step guide for the first-time start-up of the compressor unit.

Normal Unit Start-Up

Procedure for starting the compressor during normal operation.

Unit Shutdown Procedure

Steps to follow when finishing operation and preparing for the next use.

Compressor Control Operations

Direct Online Start Control

Explanation of automatic start/stop control and access to the pressure switch.

Pressure Switch Adjustment Guide

Guidelines for adjusting the pressure switch settings with safety warnings.

Maintenance Schedule and Precautions

Periodic Maintenance Schedule

Recommended maintenance tasks and intervals for typical applications.

Pre-Maintenance Safety Checklist

Critical safety steps before performing any maintenance work on the unit.

Post-Maintenance Operational Checks

Steps to ensure safety and proper function after maintenance is completed.

Specific Maintenance Procedures

Compressor Oil Change Procedure

Steps for draining and refilling the compressor oil.

Belt Tension and Adjustment Procedure

Procedure for checking and adjusting belt tension and alignment.

Troubleshooting Compressor Issues

Troubleshooting Operational Problems

Troubleshooting Mechanical and Electrical Faults

Motor Overload and Current Issues

Causes and solutions for motor overload or high current draw.

Motor Failure to Start Troubleshooting

Possible causes and solutions when the motor fails to start.

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