Ingersoll-Rand VHP400 User Manual

VHP400/P600
OPERATION AND MAINTENANCE MANUAL
701540 –>
This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
SERIAL No :
C.C.N. : 89299739 GB
DATE : JUNE 2002
Revised (10-12)
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand C
ompany and Doosan
Company or the products of
e
ith
er.

Ingersoll-Rand VHP400 Specifications

General

Model	VHP400
Cooling Method	Air Cooled
Frequency	60 Hz
Voltage	460 V
Phase	Three Phase
Control System	Microprocessor Controlled

Summary

EC Declarations and Conformity

Declaration of Conformity with EC Directives

Formal statement of compliance with relevant EC directives for the machine.

Noise Directive Conformity

Details on the machine's conformity with the EC Noise Directive 2000/14/EC.

Pressure Equipment Directive Status

Clarification on the machine's exclusion from the Pressure Equipment Directive.

Foreword

Manual Content and Usage Guidelines

Information on the manual's proprietary nature, warranty terms, and intended use.

Warranty Information

Standard Warranty Terms

General warranty periods for aftercoolers, portable compressors, and generators.

Extended Airend Warranty

Details on the limited extended warranty for portable compressor air ends.

Platinum Drive Train Warranty

Extended warranty specifics for the Ingersoll-Rand Platinum Drive Train.

General Warranty Information ESA

Warranty coverage details for the ESA region, including compressor packages and generators.

Extended Limited Airend Warranty Details

Announcement and conditions for the extended limited warranty on the airend unit.

Warranty Registration - UK Units

Instructions for registering the machine warranty for units sourced from Hindley Green, UK.

Warranty Registration - USA Units

Instructions for registering the machine warranty for units sourced from Mocksville, USA.

Extended Warranty Registration Form

Form for registering extended warranty coverage for portable power equipment.

ISO Symbols Guide

Prohibition and Mandatory Symbols

Graphical symbols indicating mandatory actions or prohibitions.

Information and Instruction Symbols

Graphical symbols providing information or instructions for operation.

Warning Symbols Overview

Graphical symbols alerting to potential hazards or risks.

Safety Precautions

General Safety Guidelines

General precautions and guidelines for safe operation and maintenance.

Compressed Air and Material Hazards

Hazards associated with compressed air and materials used in the machine.

Battery Safety Precautions

Precautions for handling and using the machine's battery.

Radiator and Transport Safety

Warnings related to radiator safety and guidelines for safe transport and towing.

Safety Chain Connection Instructions

Instructions for connecting and adjusting safety chains for towing.

General Information and Dimensions

Machine Dimensions - AL-KO Chassis

Diagrams showing physical dimensions for the AL-KO chassis.

Machine Dimensions - AL-KO(F) Chassis

Diagrams showing physical dimensions for the AL-KO(F) chassis.

Machine Dimensions - M&E Chassis

Diagrams showing physical dimensions for the M&E chassis.

Machine Dimensions - M&E(F) Chassis

Diagrams showing physical dimensions for the M&E(F) chassis.

Compressor and Engine Specifications

Technical details for VHP400, P600 compressor models and Perkins engine.

Sound Level and Running Gear Data

Acoustic performance data and specifications for running gear and tyres.

Operating Instructions

Commissioning and Pre-Operation Checks

Steps for preparing the machine for operation, including checks and setup.

Prior to Starting Procedures

Detailed steps to follow before starting the engine and machine.

Starting, Stopping, and Emergency Procedures

Step-by-step guides for starting, stopping, and emergency stopping the compressor.

Post-Emergency Operations and Decommissioning

Re-starting after emergency, monitoring, and decommissioning guidelines.

Maintenance Schedule

Service and Maintenance Chart Overview

Overview of maintenance tasks and intervals for various components.

Routine Maintenance and Shutdown System Checks

General routine maintenance procedures and testing of protective shutdown systems.

Component Maintenance Procedures

Maintenance for low water switch, scavenge line, oil filter, and oil cooler/radiator.

Air Filter, Ventilation, and Fuel System Maintenance

Procedures for air filter, ventilation, cooling fan, and fuel system maintenance.

Battery, Pressure System, and Brake Maintenance

Maintenance for battery, pressure system, tyres, and brakes.

Wheel Brake Adjustment and Lubrication

Detailed steps for adjusting wheel brakes and information on lubrication.

Separator Element, Bearings, and Regulation Adjustment

Maintenance for separator element, wheel bearings, and speed/pressure regulation.

Torque Value Specifications

Table of torque values for various fasteners and components.

Machine Systems Diagrams

Electrical System Wiring Diagram

Wiring diagram illustrating the machine's electrical system components and connections.

Electrical System Wiring Diagram (Continued)

Continuation of the wiring diagram for the machine's electrical system.

System Schematic Diagram

Diagram showing the flow of air, oil, and air/oil mixture within the machine.

Fault Finding Guide

Engine Start and Operation Faults

Troubleshooting common issues related to engine starting and operation.

Compressor Overheating and Oil Issues

Diagnosing and resolving faults related to compressor overheating and oil presence.