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Ingersoll-Rand VHP400CMH User Manual

Ingersoll-Rand VHP400CMH
44 pages
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Book 43212455 (11/03)
1
OPERATING, MAINTENANCE,
PARTS MANUAL
COMPRESSOR MODELS
VHP400CMH
VHP500CMH
VHP550CMH
HP600CMH
XP650CMH
P
ortable Powe
r
P
.O. Box 868
501 Sanford Ave
M
ocksville, N.C. 27028
www.portablepower.irco.com
Manual 43212455 (11/03)
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand C
ompany and Doosan
Company or the products of
e
ith
er.
Revised (10-12)
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Ingersoll-Rand VHP400CMH Specifications

General IconGeneral
ModelVHP400CMH
CategoryAir Compressor
Power SourceElectric
Voltage (V)208-230/460
Phase3

Summary

SECTION 1 – SAFETY

Compressed Air Safety

Discusses hazards and safe handling of compressed air systems.

Material Hazards and Handling

Covers substances used and produced by the machine, with associated health risks.

Transport and Towing Safety

Details safe practices for loading, transporting, and towing the compressor unit.

IMPORTANT SAFETY INSTRUCTIONS

Hazard Symbol Definitions

Defines DANGER, WARNING, CAUTION, and NOTICE symbols used in safety instructions.

Specific Warning Examples

Illustrates specific safety warnings related to machine operation and hazards.

FREE SAFETY DECALS

Decal Ordering Information

Information on obtaining free safety decals to promote product safety.

SECTION 2 - WARRANTY

SECTION 3 - WARRANTY REGISTRATION

Machine and Engine Registration

Procedures for registering the compressor unit and engine for warranty purposes.

SECTION 4 – SYSTEM DESCRIPTION

Compressor Unit Overview

General description of CMH air compressors, including components and operation.

Installation Location and Piping

Guidelines for selecting an optimal location and details on piping systems.

Driver and Regulation Systems

Information on compressor drive options and capacity regulation methods.

SECTION 6 - OPERATING INSTRUCTIONS

Setup, Priming, and Pre-Start Checks

Procedures for setting up the unit, priming the airend, and performing pre-start safety checks.

Starting, Operating, and Stopping Procedures

Steps for safely starting, operating, and stopping the compressor unit.

Pressure Regulation Adjusting

Instructions for adjusting the pressure regulator to achieve desired CFM and pressure settings.

TROUBLESHOOTING

Troubleshooting Action Plan

A systematic approach to identifying and resolving compressor operational issues.

Troubleshooting Chart

Lists common compressor complaints and their potential causes for diagnosis.

SECTION 7 – GENERAL DATA

SECTION 8 - MAINTENANCE

General and Scheduled Maintenance

Overview of maintenance principles and routine task scheduling for optimal performance.

Air Cleaner and Oil Level Service

Procedures for checking compressor oil level and servicing air cleaner elements.

Oil Cooler, Hoses, and Piping Maintenance

Guidelines for cleaning oil coolers, inspecting hoses, and maintaining piping systems.

Filter, Fastener, and Oil System Maintenance

Instructions for oil filter replacement, fastener checks, and compressor oil changes.

Receiver Separator Systems Maintenance

Procedures for maintaining receiver separator tanks and oil accumulation.

Scavenge Line and Exterior Finish Care

Cleaning the scavenge line and maintaining the unit's exterior finish and paint.

Field Repair of Texture Paint

Steps for repairing textured paint finishes on sheet metal components.

PREVENTIVE MAINTENANCE SCHEDULE

LUBRICATION

Lubrication System and Oil Filling

Explanation of the lubrication system and instructions for filling the oil reservoir.

Oil Change Intervals and Compatibility

Guidance on oil replacement frequency and compatibility of different oil types.

Portable Compressor Fluid Chart

SECTION 9 - PARTS ORDERING

Parts Breakdown and Ordering Process

Overview of the parts breakdown and guidelines for ordering replacement parts.

Markings, Decals, and Terms

Information on machine markings, safety decals, and terms for parts orders.

AIREND EXCHANGE PROGRAM

Airend Replacement Precautions

Essential steps and precautions for replacing the airend, covering installation phases.

Ingersoll-Rand Airend Warranties

Warranty Coverage Details

Specific warranty coverage for IR and competitive airends, including extended options.

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