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Ingersoll-Rand R160 User Manual

Ingersoll-Rand R160
276 pages
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80447162
Revision B
June 2014
Save These Instructions
Contact-Cooled Rotary Screw Air Compressor
R30, R37, R45, R55, R75, R90, R110, R132, R160
Product Information
Information produit
FR
Información del producto
ES
Product Information
EN
Informações do produto
PT
93014.15.06
PRINT LANGUAGE
ENGLISH
SPANISH
FRENCH
PORTUGUESE

Table of Contents

Other manuals for Ingersoll-Rand R160

Questions and Answers:

Ingersoll-Rand R160 Specifications

General IconGeneral
BrandIngersoll-Rand
ModelR160
CategoryAir Compressor
LanguageEnglish

Summary

About This Manual

Safety Information

Essential safety precautions and guidelines for product operation and maintenance.

Transportation, Receipt, and Handling

Procedures for safe transport, receipt inspection, and handling of the compressor unit.

Installation Procedures

Location in Plant

Recommendations for selecting an appropriate installation site for the compressor.

Discharge and Condensate Piping

Guidelines for proper installation of discharge and condensate piping.

General Electrical Requirements

Electrical installation requirements and safety considerations for the compressor.

Water-Cooled System Setup

Cooling Water Piping

Instructions for installing and maintaining the cooling water piping system.

Venting the Water System

Procedures for removing air from the water cooling system to ensure proper function.

Draining the Water System

Step-by-step guide for completely draining the water cooling system.

Water Quality Recommendations

Guidelines for maintaining optimal water quality for the cooling system.

General Information and Dryer Operation

Fixed Speed Compressor Overview

Overview of fixed speed compressor operation, features, and control logic.

Integrated Dryer Operation

Description of how the integrated dryer functions within the compressor system.

VSD Operating Instructions

Basic Operation

Core operational procedures including starting, checking, and normal running of the compressor.

Stop Sequence Procedures

Procedures for safely stopping the compressor, including normal and emergency stops.

Emergency Stopping

Instructions for immediate shutdown in critical situations.

XE-90M Controller Operating Instructions

User Interface Overview

Overview of the controller's display, keys, and LED indicators for operation.

Command Keys Functionality

Description of the function of each command key on the controller.

Navigation Keys Usage

How to use the navigation keys to move through the controller interface.

Display Layout Explanation

Explanation of the different elements shown on the controller's display screen.

Controller Menu Navigation and Settings

Folder Navigation and Icons

How to navigate between different folders using the controller display and keys.

Page Navigation Methods

Method for selecting and moving between pages within a selected folder.

Accessing Parameters

Steps to view, select, and modify adjustable parameters on the controller.

Dashboard Icons Definitions

Definitions of standard icons used for quick system status overview on the dashboard.

Folder Options for Fixed Speed

Configuration settings specific to fixed speed compressor operation.

Home Folder System Overview

Description of the main system overview screen accessible from the Home folder.

Controller Settings Management

Operator Settings Folder

Accessing and adjusting operational parameters for the compressor.

Analog Inputs Display

Display of real-time analog sensor readings for compressor monitoring.

Operator Options Configuration

Configuration options related to compressor operation modes and settings.

System Monitoring and Event Logging

Sensor Calibration Procedure

Procedure for calibrating sensors to ensure accurate readings.

Events Folder Log

Log of system events, warnings, and trips for diagnostic purposes.

Trip History and Maintenance Information

Trip History Log

Record of compressor trips, including description, time, and date.

Maintenance Folder Access

Access to filter status and maintenance configuration settings.

General Settings Folder

Settings for language, units, and other general system configurations.

System Configuration Settings

Time and Date Settings

Adjusting the system's current time and date settings.

Backlight Settings

Adjusting display brightness and auto-off delay for the controller backlight.

Network and System Connectivity

Ethernet Settings

Configuration of network parameters for Ethernet communication.

Factory and System Parameter Configuration

Factory Settings Folder

Access to and adjustment of compressor-specific factory parameters.

Compressor Operation Modes and Settings

Folder Options for Variable Speed

Configuration options specific to variable speed compressor operation.

Home Folder System Overview (VSD)

Overview of system status on the Home screen for VSD units.

System Parameter and Option Management

Operator Settings Folder

Adjusting operational parameters for the compressor.

Analog Inputs and Compressor Information

Display of analog sensor inputs and compressor status data.

Operator Options Configuration

Configuring advanced operational options for the compressor.

Event Logging and Sensor Calibration

Events Folder Log Details

Detailed log of all system events, including warnings and trips.

Sensor Calibration Procedures

Procedure for calibrating system sensors to ensure accurate data.

Warning, Trip, and Service Event Details

Warning Events List

Detailed description of potential warning messages and their causes.

Service Warnings and Procedures

Information regarding service warnings and maintenance scheduling.

Trip Events List

List of all possible trip conditions and their detailed descriptions.

Trip History and System Maintenance

Trip History Log

Comprehensive record of compressor trips for diagnostic purposes.

Maintenance Folder Contents

Status of filters and configuration for maintenance intervals.

General Settings Folder Details

General system settings like language and units.

System Time, Display, and Network Configuration

Units of Measure Settings

Configuration for temperature, pressure, and power units.

Time and Date Settings

Setting and adjusting the controller's time and date.

Backlight Settings

Adjusting display brightness and auto-off delay for the controller.

System Connectivity and Data

Ethernet Settings

Configuration of network parameters for Ethernet communication.

Digital Inputs, Outputs, and Factory Settings

Digital Inputs Status

Status and interpretation of digital inputs to the controller.

Digital Outputs Status

Status and interpretation of digital outputs from the controller.

Factory Settings Folder

Access to and adjustment of compressor-specific factory parameters.

System Diagnostics and Service Menus

Software Information

Display of controller software version and details.

Maximum Values Recording

Recording and displaying the highest recorded values for key parameters.

VSD Diagnostics Tools

Troubleshooting tools and diagnostic tests for the Variable Speed Drive.

VSD Service Menus

Service parameters for setting up the compressor's VSD for optimal operation.

XE-70M Controller Operating Instructions

User Interface Overview

Overview of the controller's display, keys, and LED indicators.

Command Keys Functionality

Functionality of the controller's command keys for operation.

Navigation Keys Usage

How to use the navigation keys to move through menus and select options.

Display Layout Explanation

Explanation of the components and information displayed on the controller screen.

Controller Menu Navigation and Status

Folder Navigation and Icons

Navigating between different folders using the controller's interface.

Page Navigation Methods

Selecting and moving between pages within a folder.

Accessing Parameters

Steps to view, select, and modify parameters in the controller menus.

Dashboard Icons Definitions

Definitions of icons used on the dashboard for system status.

Dashboard Status Messages

Understanding the various status messages displayed on the dashboard.

Fixed Speed Compressor Operation

Home Folder System Overview

Overview of system status on the Home screen for fixed speed units.

Analog Inputs and Compressor Information

Display of real-time analog sensor data and compressor status.

Counter Data Display

Information on operating hours, starts, and date/time.

Operator Settings Folder

Accessing and adjusting operational settings for the compressor.

Compressor Operational Settings

Operator Settings

Adjusting setpoints like pressure, lead/lag, and mode of operation.

Operator Options Configuration

Configuring advanced options like auto-restart, PORO, and scheduled operations.

Sensor Calibration and Event Logging

Calibrate Sensors Page

Procedure for calibrating system sensors to ensure accurate readings.

Events Folder Log

Log of system events, including warnings and trips.

Event Information and Service Procedures

Warning Events List

Detailed description of potential warning messages and their causes.

Service Warnings and Procedures

Information regarding service warnings and maintenance scheduling.

Trip Events List

List of all possible trip conditions and their detailed descriptions.

Trip History and System Maintenance

Trip History Log

Comprehensive record of compressor trips for diagnostic purposes.

Maintenance Folder Contents

Status of filters and configuration for maintenance intervals.

General Settings Folder

General system settings like language and units.

System Time, Display, and Network Configuration

Time and Date Settings

Setting and adjusting the controller's time and date.

Backlight Settings

Adjusting display brightness and auto-off delay for the controller.

Serial Port Address Settings

Configuring RS-485 network addresses for controller communication.

Integral Sequencing Configuration

Setup for coordinating multiple compressors to maintain system pressure.

System Status and Data Monitoring

Status Folder Information

Read-only display of system status information.

Analog Inputs Display

Display of real-time analog sensor readings.

Compressor Data and System I/O

Compressor Data Display

Information on compressor running hours, power, and speed.

Digital Inputs Status

Status and interpretation of digital inputs to the controller.

Digital Outputs Status

Status and interpretation of digital outputs from the controller.

Factory Settings and Parameters

Factory Settings Folder

Access to and adjustment of compressor-specific factory parameters.

System Diagnostics and Service Menus

Maximum Values Recording

Recording and displaying the highest recorded values for key parameters.

VSD Diagnostics Tools

Troubleshooting tools and diagnostic tests for the Variable Speed Drive.

VSD Service Menus

Service parameters for setting up the compressor's VSD for optimal operation.

Software Information Display

Display of controller software version and details.

Modbus Connection and Control

Modbus Address Selection

Assigning unique Modbus addresses to each compressor in the network.

RS-485 Network Guidelines

Guidelines for proper cable routing and installation to avoid interference.

Modbus Master Settings

Recommended configuration settings for the Modbus master to communicate with the controller.

X-Series System Controls Connection

Enabling System Control Capabilities

Steps to enable communication between the Xe-70M and an X-Series system controller.

RS-485 Address Selection for X-Series

Setting the RS-485 address for each compressor within an X-Series network.

Notices and Disclaimers

Warranty Information

Details of the manufacturer's warranty terms and conditions for the equipment.

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