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Ingersoll-Rand R110 User Manual

Ingersoll-Rand R110
276 pages
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80447162
Revision B
June 2014
Save These Instructions
Contact-Cooled Rotary Screw Air Compressor
R30, R37, R45, R55, R75, R90, R110, R132, R160
Product Information
Information produit
FR
Información del producto
ES
Product Information
EN
Informações do produto
PT
93014.15.06
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ENGLISH
SPANISH
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PORTUGUESE

Table of Contents

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Questions and Answers:

Ingersoll-Rand R110 Specifications

General IconGeneral
ModelR110
Maximum Pressure175 PSI
Power SourceElectric
Pump TypeTwo-Stage
Number of Cylinders2
TypeReciprocating
Voltage230V

Summary

About This Manual

Safety Precautions

Follow all danger, warning, and caution instructions for safe operation and to prevent injury or damage.

Transportation, Receipt, and Handling

Instructions for securing the machine during transport, inspecting for damage upon receipt, and proper unpacking.

Installation Guidelines

Location in Plant

Recommendations for compressor placement, including space, ventilation, noise, and environmental considerations.

Discharge and Condensate Piping

Guidelines for proper discharge piping, including material, size, and condensate removal to ensure safe and effective system operation.

General Electrical Installation

Requirements for proper grounding, electrical connections, and safety measures for compressor installation.

Special Electrical Considerations for VSD Compressors

Specific electrical requirements for Variable Speed Drive compressors, including power supply and grounding.

Water-Cooled System Setup

Cooling Water Piping

Instructions for installing and maintaining cooling water piping, including isolation valves, strainers, and water quality recommendations.

Venting the Water System

Procedures for venting air from fresh water and harsh water cooling systems to ensure proper performance.

Draining the Water System

Step-by-step instructions for completely draining water-cooled systems for maintenance or service.

Water Quality Recommendations

Guidelines for acceptable water constituents to ensure optimal heat transfer and prevent system damage.

General Information and Operation

General Information

Overview of the compressor's design, operating parameters, and system components for fixed and variable speed models.

Integrated Dryer Operation

Details on how the integrated dryer operates in default and energy-efficient modes, including start-up requirements.

Variable Speed Drive (VSD) Operating Instructions

Basic Operation and Startup

Procedures for basic operation, prior checks, initial sequence, and starting the compressor, including rotation checks.

Stopping and Emergency Procedures

Instructions for normal stopping, emergency stopping, and restarting the compressor after a malfunction or safety stop.

Warm-up Mode and Blower Control

Explanation of the warm-up cycle and how the blower speed is controlled for optimal operation.

XE-70M Controller User Interface

User Interface Overview

Description of the controller's components: membrane, LCD display, command keys, navigation keys, and LED status icons.

Navigation and Display Layout

Explanation of how to navigate through folders, pages, and access parameters using the controller interface.

Controller Navigation and Settings

Folder Navigation and Icons

Guide to navigating through the controller's folders using navigation keys and understanding folder bar icons.

Dashboard Icons and Status Messages

Explanation of dashboard icons and status messages for at-a-glance system status monitoring.

Accessing and Modifying Parameters

Instructions on how to select, access, and change parameters within the controller's interface.

Fixed Speed Compressor Operation

System Overview and Counters

Description of the home screen display, system overview, and counter data for fixed speed compressors.

Analog Inputs and Compressor Information

Details on analog inputs and compressor information displayed on specific pages for fixed speed units.

Operator Settings and Options

Operator Settings Configuration

Adjustable setpoints for online/offline pressure, lead/lag, mode of operation, and timing parameters.

Operator Options Configuration

Configuration of options such as auto-restart, COM control, remote start/stop, and scheduled operation.

Event and Trip History Logging

Events Folder and Logging

Information on events generated by the controller, including warnings, trips, and start inhibits.

Trip Events List and History

Detailed list of trip events, their causes, and how to access the trip history log for diagnostics.

Maintenance and Settings Management

Maintenance Folder Operations

Procedures for checking filter status and configuring maintenance intervals and resets.

General Settings Management

Configuration options for language, units of measure, time, date, and backlight settings.

Modbus and Network Connectivity

Modbus Network Connection

Instructions for connecting the controller to a Modbus RTU master device using RS-485 cable.

Modbus Address and Master Settings

Configuration of Modbus addresses, active protocol, and recommended master settings for optimal communication.

System Controls Connection

X-Series System Controls Connection

Guidelines for interfacing the Xe-70M controller with an Ingersoll Rand X-Series System Controller.

Enabling System Control Capabilities

Steps to enable COM control and auto-restart for proper communication with the system controller.

Notices and Warranty Information

Notices and Disclaimers

Important notices regarding EC Mark compliance, proprietary information, and product modifications.

Warranty Coverage Details

Information on the warranty period, coverage, exclusions, and the process for reporting nonconformities.

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