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Inovance MD380T7.5GB - User Manual

Inovance MD380T7.5GB
298 pages
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High-Performance AC Drive
MD380

Table of Contents

Questions and Answers

Summary

Preface

Introduction

Chapter 1 Safety Information and Precautions

1.1 Safety Information and Precautions

Details safety guidelines and precautions for different usage stages.

1.2 General Precautions

Provides general safety advice regarding RCD, leakage current, and motor insulation.

Chapter 2 Product Information

2.1 Designation Rules and Nameplate of the MD380

Explains the model designation system and nameplate details.

2.2 Components of the MD380

Describes the physical components of the AC drive units.

2.3 Technical Specifications

Lists the technical specifications of the AC drive.

2.4 Peripheral Electrical Devices and System Configuration

Details necessary external devices and system configuration.

2.4.1 Description of Peripheral Electrical Devices

Describes the function of peripheral electrical devices.

2.4.2 Description of Optional Parts

Details the available optional parts for the MD380.

Chapter 3 Mechanical and Electrical Installation

3.1 Mechanical Installation

Covers requirements and methods for physical mounting.

3.1.1 Installation Environment Requirements

Specifies environmental conditions for installation.

3.1.2 Installation Clearance Requirements

Details required spacing for heat dissipation.

3.1.3 Mechanical Installation Method and Process

Explains different mounting methods for the AC drive.

3.2 Electrical Installation

Covers wiring and connection procedures.

3.2.1 Description of Main Circuit Terminals

Identifies and describes the main circuit power terminals.

3.2.2 Wiring of AC Drive Main Circuit

Illustrates connection diagrams for the main power circuit.

3.2.3 Description of Control Circuit Terminals

Identifies and describes the control circuit terminals.

3.2.4 Wiring of AC Drive Control Circuit

Illustrates connection diagrams for the control circuit.

Chapter 4 Operation, Display and Application Examples

4.1 Operation Panel

Overview of the device's control interface and indicators.

4.1.1 Description of Indicators

Explains the meaning of status LEDs on the operation panel.

4.1.2 Description of Keys on the Operation Panel

Details the function of each key on the operation panel.

4.2 Viewing and Modifying Function Codes

Procedures for accessing and changing parameter settings.

4.3 Structure of Function Codes

Explains the organization and hierarchy of function codes.

4.4 Quick View of Function Codes

Methods for quickly accessing frequently used function codes.

4.5 Definition and Operation of the Multifunction Key (MF.K)

Explains the function and operation of the MF.K key.

4.6 Viewing Status Parameters

How to monitor the AC drive's current operational status.

4.7 Starting or Stopping the AC Drive

Covers basic commands for starting and stopping the motor.

4.7.1 Selecting the Start;Stop Command Source

Choosing the method for issuing start/stop commands.

4.7.2 Start Mode

Details different motor startup behaviors.

4.7.3 Stop Mode

Explains the different methods for stopping the motor.

4.7.4 Timing Stop

Configuration for time-based stopping of the AC drive.

4.7.5 JOG Running

Instructions for low-speed manual operation.

4.8 Setting the Running Frequency

Configuration of speed references and sources.

4.8.1 Frequency Setting by the Main Frequency Source

Using the primary source for setting the running frequency.

4.8.2 Frequency Setting by the Auxiliary Frequency Source

Using the secondary source for setting the running frequency.

4.8.4 AI as the Frequency Source

Utilizing analog inputs as the frequency reference.

4.8.5 Pulse Setting as the Frequency Source

Utilizing pulse inputs as the frequency reference.

4.8.6 Frequency Closed-Loop Control

Implementing PID control for frequency regulation.

4.8.8 Multi-Speed Mode

Configuration for selecting from multiple preset speeds.

4.8.9 Setting the Motor Rotating Direction

Instructions for changing the motor's rotation direction.

4.8.10 Setting the Fixed Length Control Mode

Configuring the drive for fixed length operations.

4.8.11 Use of the Counting Function

Utilizing the built-in counting functionality.

4.9 Setting and Auto-tuning of Motor Parameters

Procedures for configuring and tuning motor parameters.

4.9.1 Motor Parameters to Be Set

Details essential motor parameters for configuration.

4.9.2 Motor Auto-tuning

Steps for performing automatic motor parameter optimization.

4.9.3 Setting and Switchover of Multiple Groups of Motor Parameters

Managing and switching between different motor parameter sets.

4.10 Use of DI Terminals

Configuration and application of digital input terminals.

4.11 Use of DO Terminals

Configuration and application of digital output terminals.

4.12 Use of AI Terminals

Configuration and application of analog input terminals.

4.13 Use of AO Terminals

Configuration and application of analog output terminals.

4.14 Use of the PG Terminal

Connection and configuration of encoder (PG) interface.

4.15 Use of Serial Communication

Setup and usage of serial communication protocols.

4.16 Use of Multifunctional Extension Interfaces

Utilizing optional extension cards for expanded functionality.

4.17 Password Setting

Configuring user password protection for parameters.

4.18 Parameter Saving and Default Setting Restoring

Procedures for backing up and restoring parameters.

Chapter 5 Function Code Table

5.1 Standard Function Parameters

Lists all standard function parameters.

Group F0: Standard Function Parameters

Details basic operational parameters.

Group F1: Motor 1 Parameters

Lists parameters specific to Motor 1.

Group F2: Vector Control Parameters

Lists parameters for vector control mode.

Group F3: V;F Control Parameters

Lists parameters for V/F control mode.

Group F4: Input Terminals

Configuration settings for digital and analog inputs.

Group F5: Output Terminals

Configuration settings for digital and analog outputs.

Group F6: Start;Stop Control

Parameters for controlling motor start and stop.

Group F7: Operation Panel and Display

Settings related to the operation panel and display.

Group F8: Auxiliary Functions

Parameters for additional operational features.

Group F9: Fault and Protection

Parameters for fault detection and protection functions.

Group FA: Process Control PID Function

Parameters for configuring the PID controller.

Group FB: Swing Frequency, Fixed Length and Count

Parameters for swing, length, and counting functions.

Group FC: Multi-Reference and Simple PLC Function

Parameters for multi-reference and basic PLC operations.

Group FE: User-Defined Function Codes

Parameters for creating custom function code groups.

Group FP: User Password

Parameters for managing user passwords.

Group A0: Torque Control and Restricting Parameters

Parameters for torque control and limiting.

Group A1: Virtual DI (VDI);Virtual DO (VDO)

Configuration for virtual digital inputs and outputs.

Group A2: Motor 2 Parameters

Parameters specific to Motor 2.

Group A3: Motor 3 Parameters

Parameters specific to Motor 3.

Group A4: Motor 4 Parameters

Parameters specific to Motor 4.

Group A5: Control Optimization Parameters

Parameters for optimizing drive performance.

Group A6: AI Curve Setting

Configuration for analog input signal curves.

Group A7: User Programmable Function

Settings for user-defined programmable functions.

Group A8: Point-point Communication

Settings for direct communication between drives.

Group AC: AI;AO Correction

Parameters for calibrating analog inputs/outputs.

Chapter 6 Description of Function Codes

Group F0: Basic Parameters

Detailed explanation of fundamental operating parameters.

Group F1: Motor 1 Parameters

Detailed explanation of parameters for Motor 1.

Group F2: Vector Control Parameters

Detailed explanation of parameters for Vector Control mode.

Group F3: V;F Control Parameters

Detailed explanation of parameters for V/F Control mode.

Group F4: Input Terminals

Detailed explanation of Digital and Analog Input terminal functions.

Group F5: Output Terminals

Detailed explanation of Digital and Relay Output terminal functions.

Group F6: Start;Stop Control

Detailed explanation of motor start and stop operations.

Group F7: Operation Panel and Display

Detailed explanation of operation panel functions and displays.

Group F8: Auxiliary Functions

Detailed explanation of auxiliary operational features.

Group F9: Fault and Protection

Detailed explanation of fault codes and protection settings.

Group FA: Process Control PID Function

Detailed explanation of PID control parameters.

Group FB: Swing Frequency, Fixed Length and Count

Detailed explanation of swing, length, and counting functions.

Group FC: Multi-Reference and Simple PLC Function

Detailed explanation of multi-reference and simple PLC modes.

Group FE: User-Defined Function Codes

Explanation of how to configure user-defined parameter groups.

Group FP: User Password

Explanation of password protection settings.

Group A0: Torque Control and Restricting Parameters

Explanation of torque control and limiting parameters.

Group A1: Virtual DI (VDI);Virtual DO (VDO)

Explanation of virtual digital input/output configurations.

Group A2: Motor 2 Parameters

Explanation of parameters for Motor 2.

Group A3: Motor 3 Parameters

Explanation of parameters for Motor 3.

Group A4: Motor 4 Parameters

Explanation of parameters for Motor 4.

Group A5: Control Optimization Parameters

Explanation of parameters for performance optimization.

Group A6: AI Curve Setting

Explanation of analog input curve configuration.

Group A7: User Programmable Function

Explanation of user-programmable function settings.

Group A8: Point-point Communication

Explanation of point-to-point communication settings.

Group AC: AI;AO Correction

Explanation of analog signal calibration parameters.

Group U0: Monitoring Parameters

Explanation of AC drive monitoring parameters.

Chapter 7 EMC

7.1 Definition of Terms

Glossary of electromagnetic compatibility (EMC) terms.

7.2 Introduction to EMC Standard

Overview of EMC compliance standards applied to the AC drive.

7.2.1 EMC Standard

Details the specific EMC standard EN 61800-3: 2004.

7.3 Selection of Peripheral EMC Devices

Guidance on selecting necessary external EMC components.

7.3.1 Installation of EMC Input Filter on Power Input Side

Instructions for installing EMC input filters.

7.3.2 Installation of AC Input Reactor on Power Input Side

Instructions for installing AC input reactors.

7.3.3 Installation of AC Output Reactor on Power Output Side

Instructions for installing AC output reactors.

7.4 Shielded Cable

Requirements and specifications for using shielded cables.

7.4.1 Requirements for Shielded Cable

Specific criteria for effective shielded cable implementation.

7.4.2 Cabling Requirements

Guidelines for proper cable routing and installation.

7.5 Solutions to Common EMC Interference Problems

Troubleshooting steps for common EMC interference issues.

Chapter 8 Selection and Dimensions

8.1 Electrical Specifications of the MD380

Key electrical performance data and technical specifications.

8.2 Physical Appearance and Overall Dimensions of the MD380

Details the physical appearance and dimensions of the AC drive.

8.3 Recommended Cable Diameter and Installation Dimensions of Power Terminals

Guidance on selecting cable diameters and terminal dimensions.

8.4 Selection of Peripheral Electrical Devices

Recommendations for choosing necessary peripheral electrical devices.

8.5 Selection and Installation of External DC Reactor

Information on selecting and installing external DC reactors.

8.5.1 Installation Mode of External DC Reactor

Describes how to install the external DC reactor.

8.5.2 Physical Dimensions of External DC Reactor

Provides physical dimensions for external DC reactors.

8.7 Selection of Braking Unit and Braking Resistor

Guidance on selecting braking units and resistors.

8.7.1 Physical Dimensions of Braking Unit

Details the physical dimensions of braking units.

8.7.2 Selection of Power of Braking Resistor

Guidance on selecting the appropriate power for braking resistors.

Chapter 9 Maintenance and Troubleshooting

9.1 Routine Repair and Maintenance of the MD380

Covers regular maintenance procedures for the AC drive.

9.1.1 Routine Maintenance

Details regular checks and cleaning tasks.

9.1.2 Periodic Inspection

Outlines less frequent inspection tasks.

9.1.3 Replacement of Vulnerable Components

Guidelines for replacing cooling fans and capacitors.

9.1.4 Storage of the AC Drive

Instructions for proper storage of the AC drive.

9.2 Warranty Agreement

Details the terms and conditions of the product warranty.

9.3 Faults and Solutions

General guidance for diagnosing and resolving faults.

9.4 Common Faults and Solutions

Specific troubleshooting steps for common fault codes.

Inovance MD380T7.5GB Specifications

General IconGeneral
ModelMD380T7.5GB
Power Rating7.5 kW
Frequency Range0-600 Hz
Cooling MethodForced air cooling
Storage Temperature-20°C to +60°C
Enclosure RatingIP20
Output Voltage0 to Input Voltage
Control MethodV/F control
Protection FeaturesOvercurrent, overvoltage, undervoltage, overload, overheat, short circuit, phase loss
Communication InterfacesRS485, Modbus
Relative Humidity≤95% RH (non-condensing)
AltitudeUp to 1000m (derating above 1000m)
Overload Capacity150% for 60 seconds
Input Voltage3-phase 380VAC (-15%) - 440VAC (+10%)
Ambient Operating Temperature-10°C to +40°C

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