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Inovance MD380T1.5GB - User Manual

Inovance MD380T1.5GB
304 pages
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MD380 User Manual Preface
- 1 -
Preface
Thank you for purchasing the MD380 series AC drive developed by Inovance.
The MD380 series AC drive is a general-purpose high-performance current vector control AC
drive and is mainly used to control and regulate the speed of three-phase AC asynchronous
motor. It adopts advanced vector control technology and has low-speed high-torque output,
good dynamc feature and strong overload capacity. It increases the user programmable
function, background monitoring software and communication bus function, and supports
multi-kind PG cards. It is used to drive various automation production equipment involving
textile, paper-making, wiredrawing, machine tool, packing, food, fan and pump.
This manual describes the correct use of the MD380 series AC drive, including selection,
parameter setting, commissioning, maintenance & inspection. Before using the AC drive,
read this manual carefully to have a thorough understanding of the product. Keep the
manual well and forward it with the product to end users.
Notes
The drawings in the manual are sometimes shown without covers or protective guards.
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operations in accordance with the instructions.
The drawings in the manual are shown for description only and may not match the product
you purchased.
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Contact our agents or customer service center if you have any problem during the use.
efesotomasyon.com

Table of Contents

Questions and Answers

Summary

Preface

Chapter 1 Safety Information and Precautions

Safety Information Details

Detailed safety information graded by danger level (DANGER, WARNING).

Wiring Safety Precautions

Safety precautions to be followed during the wiring process of the AC drive.

Pre-Power-On Safety

Safety measures required before powering on the AC drive.

Post-Power-On Safety

Safety precautions to be observed after the AC drive is powered on.

Operation Safety

Safety guidelines for operating the AC drive.

Maintenance Safety

Safety precautions to be taken during maintenance of the AC drive.

Chapter 3 Mechanical and Electrical Installation

Mechanical Installation Overview

Guidelines for the mechanical installation of the MD380 AC drive.

Mechanical Installation Methods

Methods and processes for mechanical installation, including wall-mounting.

Electrical Installation

General guidelines for the electrical installation of the AC drive.

Main Circuit Terminals Description

Description of the main circuit terminals for single-phase and three-phase AC drives.

Main Circuit Wiring

Diagrams illustrating the main circuit wiring configurations for various AC drive models.

Control Circuit Terminals Description

Description of control circuit terminals, including arrangement and functions.

Chapter 4 Operation, Display and Application Examples

Operation Panel Overview

Diagram and explanation of the MD380's operation panel layout.

Viewing and Modifying Function Codes

Guide on how to view and modify function codes using the three-level menu.

Quick View of Function Codes

Methods for quickly viewing function codes in base, user-defined, and user-modified modes.

Multifunction Key (MF.K) Definition and Operation

Definition and operation of the MF.K key for function switchover.

Starting or Stopping the AC Drive

Methods for starting and stopping the AC drive, including command sources.

Selecting the Start;Stop Command Source

Selection of command sources for starting and stopping the AC drive.

Startup Mode

Description of the three startup modes: direct, catching spinning motor, pre-excited.

Stop Mode

Description of the two stop modes: decelerate to stop and coast to stop.

Jog Running Operation

Enabling and configuring jog running for temporary low-speed operations.

Setting the Frequency Reference

Methods for setting the main and auxiliary frequency references.

Main Frequency Reference Setting

Setting the main frequency source (X) using various input channels.

Frequency Closed-Loop Control

Using the built-in PID regulator for closed-loop control applications.

Setting the Motor Rotating Direction

Procedures for setting and reversing the motor's rotating direction.

Setting and Auto-tuning of Motor Parameters

Procedures for setting and auto-tuning motor parameters for optimal performance.

Motor Parameter Setting

Guidelines for setting motor parameters manually based on the nameplate.

Motor Auto-tuning

Methods for motor auto-tuning to obtain internal electrical parameters.

Setting and Switchover of Multiple Motor Parameter Groups

Setting and switching between parameter groups for multiple motors.

Use of DI Terminals

Description and usage of Digital Input (DI) terminals for various functions.

Use of DO Terminals

Description and usage of Digital Output (DO) terminals for various functions.

Use of AI Terminals

Description and usage of Analog Input (AI) terminals for various inputs.

Use of Serial Communication

Configuration and usage of serial communication protocols like Modbus and CANopen.

Password Setting

Setting and managing the user password for parameter protection.

Parameter Saving and Factory Parameter Restoring

Procedures for backing up, restoring, and clearing parameters.

Chapter 6 Description of Function Codes

Group F0: Basic Parameters

Description of basic function codes for the MD380 AC drive.

PID Control Function

Using PID control for process applications like temperature and pressure.

Rotation Direction Control

Setting the motor's rotating direction (forward/reverse).

Motor Parameter Group Selection

Selecting between motor parameter groups for multi-motor applications.

Group F1: Motor 1 Parameters

Parameters for configuring Motor 1, including type, power, and voltage.

Group F2: Motor 1 Vector Control Parameters

Parameters for Motor 1 vector control, valid only for vector control mode.

Group F3: V;F Control Parameters

Parameters for V/F control mode, applicable to low load applications.

Group F4: Input Terminals

Description and functions of the MD380's Digital Input (DI) terminals.

Terminal Command Mode Settings

Configuring the AC drive's control mode using external terminals (two-wire/three-wire).

Group F5: Output Terminals

Description and functions of the MD380's Digital Output (DO) and analog output terminals.

Group F6: Start;Stop Control

Parameters for controlling the start and stop operations of the AC drive.

Startup Mode Selection

Selecting the startup mode: direct, catching spinning motor, or pre-excited.

Startup Frequency and Active Time

Setting startup frequency and its active time for motor torque at startup.

DC Injection Braking and Pre-excitation

Parameters for DC injection braking and pre-excitation for improved motor response.

Acceleration;Deceleration Mode

Selecting between linear and S-curve acceleration/deceleration modes.

Stop Mode Selection

Selecting between decelerate to stop and coast to stop modes.

Group F7: Operation Panel and Display

Parameters related to the operation panel functions and display settings.

MF.K Key Function Selection

Setting the function of the MF.K multifunctional key.

Group F8: Auxiliary Functions

Parameters for auxiliary functions, including jog running and frequency jump.

Jog Running Parameters

Setting parameters for jog running frequency, acceleration, and deceleration times.

Output Overcurrent Detection

Setting overcurrent thresholds and delay times for protection.

Timing Function Settings

Configuring the timing function and its duration source.

Group F9: Fault and Protection

Parameters for configuring fault detection and protection functions.

Motor Overload Protection Settings

Configuring motor overload protection gain and pending coefficient.

Overvoltage Stall Protection

Settings for overvoltage stall gain and protective voltage.

Overcurrent Stall Protection

Diagram and settings for overcurrent stall protection function.

Input Phase Loss Protection

Configuring input phase loss and contactor close protection.

Power Output Phase Loss Protection

Configuring output phase loss protection.

Fault Protection Action Selection 1

Configures action for various faults like power loss and communication faults.

Fault Protection Action Selection 2

Configures action for faults like overvoltage, motor overheat, and time reached.

Fault Protection Action Selection 3

Configures action for user-defined faults, load loss, and PID feedback loss.

Action Selection at Instantaneous Power Failure

Selecting action upon instantaneous power failure (no action, decelerate, stop).

Group FA: Process Control PID Function

Parameters for PID control, including reference, feedback, and action settings.

PID Reference Source Selection

Selecting the source for the target process PID reference.

PID Feedback Source Selection

Selecting the feedback signal channel for process PID.

PID Parameter Switchover Condition

Selecting PID parameter switchover condition (DI, deviation, or frequency).

Group Fb: Wobble Function, Fixed Length and Count

Parameters for wobble function, fixed length control, and counting functions.

Group FC: Multi-Reference and Simple PLC Function

Parameters for multi-reference, simple PLC, and PID setting sources.

Group FP: User Password and Parameter Management

Parameters for user password, initialization, and display property settings.

User Password Setting

Setting and managing the user password for parameter protection.

Parameter Saving and Restoring

Procedures for backing up, restoring, and clearing parameters.

Group A0: Torque Control and Restricting Parameters

Parameters for torque control, including speed/torque selection and digital setting.

Torque Setting Source

Selecting the source for setting torque, including digital and analog inputs.

Group A2: Motor 2 Parameters

Parameters for configuring Motor 2, similar to Motor 1 parameters.

Auto-tuning Selection

Selecting the auto-tuning method (static, dynamic, none).

Speed Loop PI Parameters (Motor 2)

Setting proportional and integral gains for speed loop PI (Motor 2).

Motor 2 Control Mode

Selecting the control mode (SVC, CLVC, V/F) for Motor 2.

Group A5: Control Optimization Parameters

Parameters for optimizing control performance, including PWM and dead zone settings.

Fast Current Limit

Enabling the fast current limit function to reduce overcurrent faults.

Overvoltage Threshold Setting

Setting the overvoltage threshold for the AC drive.

Group A6: AI Curve Setting

Parameters for setting AI curves to map input voltage/current to desired output.

Group A8: Point-point Communication

Parameters for point-to-point communication using CANlink.

Master and Slave Selection

Determining whether the AC drive acts as master or slave in communication.

Group AC: AI;AO Correction

Parameters for correcting Analog Input/Output (AI/AO) signals.

Chapter 7 EMC

Electromagnetic compatibility guidelines and standards for the AC drive.

Installation of EMC Input Filter on Power Input Side

Guidelines for installing EMC input filters to reduce electromagnetic interference.

Shielded Cable Requirements

Requirements for using shielded cables to satisfy EMC standards.

Cabling Requirements

Guidelines for proper cabling practices to minimize electromagnetic interference.

Solutions to Current Leakage

Methods to address current leakage issues and circuit breaker tripping.

Chapter 8 Selection and Dimensions

Information on selecting the appropriate AC drive model and its dimensions.

Electrical Specifications of the MD380

Table of electrical specifications and technical data for MD380 models.

Physical Appearance and Mounting Dimensions

Diagrams and dimensions for the physical appearance and mounting of the MD380.

Recommended Cable Diameter and Lug Model

Recommendations for cable diameters and lug models for power terminals.

Selection of Braking Unit and Braking Resistor

Guidelines for selecting braking units and resistors based on application needs.

Chapter 9 Maintenance and Troubleshooting

Procedures for maintaining and troubleshooting the MD380 AC drive.

Routine Repair and Maintenance

Guidelines for routine maintenance and cleaning of the AC drive.

Routine Maintenance Checks

List of checks to perform during routine maintenance.

Periodic Inspection Items

Items to inspect periodically, including air ducts, screws, and terminals.

Faults and Solutions

Troubleshooting guide for common faults and their corresponding solutions.

Inverter Unit Protection Faults

Troubleshooting for inverter unit protection faults (e.g., Err01).

Overcurrent Faults

Troubleshooting for overcurrent faults during deceleration and at constant speed.

Overvoltage Faults

Troubleshooting for overvoltage faults during acceleration and deceleration.

Control Power Supply Fault

Troubleshooting for control power supply faults.

Undervoltage Faults

Troubleshooting for undervoltage faults.

AC Drive Overload Faults

Troubleshooting for AC drive overload faults.

Motor Overload Faults

Troubleshooting for motor overload faults.

Power Input Phase Loss Faults

Troubleshooting for power input phase loss faults.

Power Output Phase Loss Faults

Troubleshooting for power output phase loss faults.

Module Overheat Faults

Troubleshooting for module overheat faults.

Communication Faults

Troubleshooting communication faults.

Contactor Faults

Troubleshooting for contactor faults.

Current Detection Faults

Troubleshooting for current detection faults.

Motor Auto-tuning Faults

Troubleshooting for motor auto-tuning faults.

Encoder Faults

Troubleshooting for encoder faults.

EEPROM Write Fault

Troubleshooting for EEPROM write faults.

AC Drive Hardware Faults

Troubleshooting for AC drive hardware faults.

Short Circuit to Ground Faults

Troubleshooting for short circuit to ground faults.

Load Lost Faults

Troubleshooting for load lost faults.

PID Feedback Lost During Running Faults

Troubleshooting for PID feedback loss during running.

Pulse-by-Pulse Current Limit Faults

Troubleshooting for pulse-by-pulse current limit faults.

Motor Switchover Fault During Running

Troubleshooting for motor switchover faults during running.

Speed Feedback Error Too Large Faults

Troubleshooting for speed feedback error too large faults.

Motor Over-speed Faults

Troubleshooting for motor over-speed faults.

Motor Overheat Faults

Troubleshooting for motor overheat faults.

Common Symptoms and Diagnostics

Troubleshooting common AC drive symptoms like no display or abnormal operation.

No Display at Power-On

Troubleshooting steps for when the AC drive shows no display at power-on.

HC Display at Power-On

Troubleshooting for "HC" display at power-on, possibly due to cable contact issues.

Err23 Display at Power-On

Troubleshooting for "Err23" display at power-on, related to motor or output cable issues.

AC Drive Display Normal, Stops Immediately After Running

Troubleshooting for AC drive stopping immediately after running.

Frequent Err14 (Module Overheat) Faults

Troubleshooting frequent module overheat faults.

Motor Does Not Rotate After AC Drive Runs

Troubleshooting steps when the motor does not rotate after AC drive runs.

DI Terminals Disabled

Troubleshooting steps when DI terminals are disabled.

Motor Speed Low in CLVC Mode

Troubleshooting for low motor speed in CLVC mode.

Frequent Overcurrent and Overvoltage Reports

Troubleshooting frequent overcurrent and overvoltage reports.

Err17 Upon Power-On or Running

Troubleshooting Err17 faults related to soft startup contactor issues.

Warranty Agreement

Terms and conditions of the product warranty.

Inovance MD380T1.5GB Specifications

General IconGeneral
BrandInovance
ModelMD380T1.5GB
CategoryDC Drives
LanguageEnglish

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