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Intamsys FUNMAT HT - User Manual

Intamsys FUNMAT HT
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User Manual PN: 320-0207 REV: P02
FUNMAT HT 3D PRINTER
User Manual
High Performance Functional Materials 3D Printer

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Summary

Disclaimer

Intend Use

Safety and Compliance

Safety Guidelines

Details safety precautions for movement, electrical, mechanical, and high-temperature operations.

Hazard Warnings

Lists specific safety alert symbols, warnings, and cautions for safe use.

Introduction to INTAMSYS

About the Company

Details INTAMSYS's history, specialization, and global presence.

Contact Information

Lists contact channels like email, phone, and social media for support.

Printer Overview

External Components

Identifies major external parts like display screen, SD slot, power ports, and locks.

Internal Components

Details internal parts such as cooling fan, nozzle, sensors, and build plate.

Printer Specifications

Getting Started

Accessories Checklist

Lists all included accessories for using the FUNMAT HT 3D Printer.

Unpacking the Printer

Provides step-by-step instructions for safely removing the printer from its packaging.

Initial Printer Setup

Guides users through the initial setup, including releasing the printing head and connecting components.

LCD Display Overview

Introduction & Startup Screen

Explains the initial startup screen, logo, and firmware versions.

Main Screen Interface

Describes the main menu with Print, Material, Buildplate, Axis, Settings, and Help icons.

Print & Material Screens

Details the screens for selecting files, monitoring prints, and managing materials.

Buildplate Operations

Covers manual/auto leveling and calibration procedures for the build plate.

Axis & Settings Functions

Explains axis movement control and system settings like temperature and language.

Help Section Access

Guides on accessing the help section for LCD screen icon explanations.

Regular Operation

Leveling the Build Plate

Explains the importance and process of build plate leveling for successful prints.

Manual Leveling Procedure

Provides step-by-step instructions for manual build plate leveling using a card.

Auto Leveling Verification

Details the process of verifying the auto-leveling sensor and its functionality.

Level-Sensor Calibration

Guides through calibrating the distance between the nozzle and the level sensor.

Executing Auto Level

Explains initiating the automatic build plate leveling process.

Choose Material

Selecting Default Materials

Describes selecting materials directly from the pre-defined list.

Customizing Material Settings

Covers customizing or creating new material presets for printing.

Loading Filament

Filament Spool Placement

Instructions for placing the filament spool onto the printer's bracket.

Filament Path Guidance

Guides filament through the limit switch and guide tube to the extruder.

Initiating Material Load

Explains selecting material and initiating the 'Load Material' command.

Nozzle Temperature Adjustment

Waiting for the nozzle to reach the required temperature for filament loading.

Filament Insertion and Securing

Details inserting filament into the feed gear and securing the guide tube.

Verifying Filament Extrusion

Verifying smooth filament extrusion from the nozzle after loading.

Hot Nozzle Caution

Warning about the hot nozzle during the filament loading process.

Print File Operations

Preparation and File Selection

Steps for preparing the build plate and selecting the file to print.

Printing Process Monitoring

Monitoring print progress, time, temperatures, and material usage during printing.

Adjusting Print Settings During Operation

Modifying temperature, speed, flow, and retraction settings while printing.

Change Material

Changing Material During Printing

Steps to pause the print and swap filament materials mid-process.

Replacing Filament When Absent

Procedure for replacing filament when the printer detects it's used up.

Unloading Filament After Printing

Steps for unloading filament after a print job is completed.

Other Functions

Axis Movement Control

Manual control of the printer's X, Y, and Z axes.

Home Axis Positioning

Returning the printer's axes to their default home positions.

XYZ Coordinate Adjustment

Manually adjusting the nozzle and build plate positions.

Retraction Settings Configuration

Configuring max retraction length and speed for filament control.

Extruder Filament Control

Moving the filament up or down using the extruder controls.

Powering Off Motors

Safely powering down the printer's stepper motors.

Temperature Settings Adjustment

Adjusting nozzle, build plate, and chamber temperatures.

Language and Other Settings

Changing language and accessing additional printer parameters.

Accessing Help Information

Guides on accessing the help section for LCD screen icon explanations.

Change Nozzle Set

Nozzle Set Types and Applications

Details the two types of nozzle sets and their applications.

Removing the Old Nozzle Set

Steps to remove material and power down before changing the nozzle.

Disconnecting Nozzle Connectors

Unplugging electrical connectors from the nozzle set.

Installing the New Nozzle Set

Connecting the new nozzle set and its electrical components.

Level Sensor Function Check

Verifying the auto-level sensor function after nozzle replacement.

Change Nozzle Only

Clearing Residual Material

Steps to clear material from the nozzle before replacement.

Removing and Replacing Nozzle

Heating the nozzle and using tools to remove the old nozzle.

Installing New Nozzle and Cover

Installing the new nozzle and reassembling the cover screws.

Remove Print & Clean Supports

Maintenance Procedures

Updating Printer Firmware

Procedures for downloading and installing new firmware for the printer.

Cleaning the Glass Plate

Steps to clean the build plate to ensure good print adhesion.

Cleaning the Material Feeder

How to clean accumulated plastic particles from the material feeder.

Cleaning the Printer Nozzle

Instructions for removing plastic residue from the printer's nozzle.

Lubricating Printer Axes

Guidance on lubricating the X, Y, and Z axes for smooth operation.

Lubricating the Guide Pin

Instructions for lubricating the guide pin for auto-level sensor accuracy.

Filament Storage and Handling

Best practices for storing and handling filament to prevent moisture issues.

Troubleshooting Common Issues

Warping and Leaning Problems

Explains warping/leaning issues and solutions like heated beds and checking moving parts.

Layer Shifting and Pillowing

Discusses layer shifts due to pulleys and pillowing due to cooling fans.

Circularity and Stringing Issues

Troubleshoots circularity due to belt tension and stringing from retraction settings.

First Layer Adhesion and Grinding

Addresses first layer adhesion and grinding issues, suggesting leveling and retraction solutions.

Feeder Pressure and Under Extrusion

Adjusting feeder pressure and addressing under extrusion with filament diameter/flow.

Layer Separation and Nozzle Clogging

Explains layer separation causes and solutions for nozzle clogging.

Nozzle Clogging Diagnosis

Identifies causes of nozzle clogging, including temperature issues and bed distance.

Software Overview

About INTAM-Suite Software

Downloading and Installing Software

Guides on downloading and installing the INTAM-suite slicing software.

Software Installation Components

Choosing software components during installation.

Software Installation Progress

Monitoring the software installation progress.

Adding Printer Model to Software

Selecting the printer model and adding it to the software.

Overview of Software Screens

File, Edit, and View Screens

Describes screens for file operations, model editing, and viewing modes.

Settings and Help Screens

Covers accessing printer settings and help information within the software.

Using the INTAM-Suite Software

Loading and Editing STL Files

Steps for loading and modifying 3D models using the software.

Slicing and Print Settings

Selecting print profiles and material settings for slicing the model.

Customizing Print Settings

Adjusting detailed print settings in full or expert mode.

Saving Sliced Files

Final step of saving the sliced model as a G-Code file.

Glossary of Terms

Intamsys FUNMAT HT Specifications

General IconGeneral
Build Volume260 x 260 x 260 mm
Max Extruder Temperature500 °C
Max Bed Temperature160°C
Chamber Temperature90°C
Layer Resolution50 - 300 microns
Filament Diameter1.75 mm
ConnectivityUSB, Ethernet
Weight65 kg
Supported MaterialsPC, ABS, Nylon, PEEK, PEI
Nozzle Diameter0.4 mm
Power Requirements50/60Hz
Nozzle TemperatureUp to 500°C

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