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Intamsys Funmat Pro 410 - User Manual

Intamsys Funmat Pro 410
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FUNMAT PRO 410 3D PRINTER
User Manual
Version: July 2, 2020

Table of Contents

Other manuals for Intamsys Funmat Pro 410

Questions and Answers

Summary

1 Service and Support

1.1 Service Contact

Provides contact details for INTAMSYS customer support.

1.2 Safety Instructions

Outlines essential safety guidelines for operating the 3D printer.

1.2.1 Hazard Classification

Explains hazard symbols and their meanings for safe operation.

1.2.2 Potential Hazard Areas

Identifies specific printer parts and areas that pose safety risks.

1.3 Door Lock Mechanism

Details the function of the door sensor and electromagnetic lock for safety.

1.4 Environmental Requirements

Specifies operational and storage conditions like temperature and humidity.

2 Setup and Installation

2.1 General Setup Information

Covers attachment tools, workspace, and nameplate identification.

2.1.1 Attachment Tools

Lists tools included for printing and maintenance.

2.1.2 Workspace Requirements

Guidelines for preparing the installation environment.

2.1.3 Printer Nameplate Inspection

How to identify the printer using its nameplate.

2.2 Machine Preparation Steps

Procedures for preparing the printer after unpacking.

2.2.1 Unpacking the Printer

Detailed instructions for safely removing the printer from its packaging.

2.2.2 Accessing Accessories

Steps to retrieve accessories from the packaging.

2.2.3 Releasing XY Axis Fixations

How to remove transport locks for the XY axis.

2.2.4 Adding Liquid Coolant

Instructions for filling the printer's liquid cooling system.

2.2.5 Installing the Buildplate

Procedure for correctly installing the printing buildplate.

3 System Components

3.1 Printer Overview

General description of the printer's external parts.

3.2 Top Door Assembly

Details on the top door mechanism and user interaction area.

3.3 Printing Chamber

Components within the main printing chamber.

3.4 Material Chamber Assembly

Description of the material storage and feeding system.

3.5 Printing Head Subassembly

Information on the print head, nozzles, and filament sensors.

3.6 XY Axis Assembly

Explanation of the XY motion system and belt tensioning.

3.7 Z Axis Assembly

Details on the Z axis movement and sensor components.

3.8 Casters and Skirt Plate

Information about the printer's mobility features.

4 User Interface

4.1 User Interface Overview

Introduction to the main UI layout: Status, Navigation, and Display areas.

4.1.1 Status Bar Icons

Explains the icons and their functions in the top status bar.

4.1.2 Navigation Bar Functions

Describes how to navigate printer functions using the navigation bar.

4.1.3 Display Area Functionality

Details the purpose of the main display area.

4.2 Print Interface Details

In-depth look at the Print screen for managing print jobs.

4.2.1 Main State Area

Displays current print status, file info, and progress.

4.2.2 Auxiliary State Area

Shows temperature, humidity, and other auxiliary print data.

4.2.3 Control Area

Provides controls for starting, pausing, and stopping prints.

4.3 Tuning Interface

Interface for adjusting printing parameters like temperature and speed.

4.4 Inching Interface

Allows manual control of printer axes and extruders.

4.5 Material Interface

Manages material loading, unloading, and database.

4.5.1 Nozzle Setting Area

Configure nozzle temperature and select materials.

4.5.2 Material Management

Browse and edit the printer's material database.

4.6 System Interface

Access system settings, version info, and upgrades.

4.7 Other Interface Settings

Settings for remote printing and network configuration.

4.7.1 Remote Printing

Enables and configures remote printing capabilities.

4.7.2 Wired Network IP

Configure wired network connection and test connectivity.

4.7.3 Wireless Network IP

Configure WiFi connection and select hotspots.

5 Printer Operation

5.1 Basic User Operations

Essential steps for powering the printer on and off.

5.1.1 Powering On

Step-by-step guide to power up the printer.

5.1.2 Powering Off

Instructions for safely shutting down the printer.

5.2 Material Handling

Procedures for loading, unloading, and managing printer materials.

5.2.1 Material Loading

Detailed guide on how to load filament into the printer.

5.2.2 Material Unloading

Procedure for removing filament from the printer.

5.2.3 Material Editing

Interface for editing material properties and managing the material database.

5.2.3.1 Change Material Parameters

How to edit specific material settings.

5.2.3.2 Material Database Operations

Manage material entries (add, remove, copy).

5.3 Nozzle or Material Replacement

Procedures for swapping nozzles or changing materials.

5.3.1 Nozzle Replacement

Step-by-step guide to replace the printer nozzle.

5.3.2 Material Change Before Printing

How to switch materials, including nozzle considerations.

5.3.3 Pause to Change Material

Process for pausing a print to change filament.

5.3.4 Replenish After Feeding Alarm

Actions to take when a filament run-out alarm occurs.

5.4 Basic Printing Operations

Core steps for preparing and executing a print job.

5.4.1 Printer Preparation

Essential checks and setup before starting a print.

5.4.2 Import Print File

How to transfer print files (G-code) to the printer.

5.4.3 Load Print File

Selecting the print file from storage for printing.

5.4.4 Printing Process Stages

Overview of preheating, printing, and heat maintenance phases.

5.4.4.1 Main Printing Process

Detailed breakdown of the printing phases.

5.4.4.2 Adjusting Preheating;Heat Maintaining

How to modify preheating and heat maintenance timings.

5.4.5 Setting Print Parameters

Adjusting parameters like temperature, speed, and flow during tuning.

5.4.6 Printing Alarm Handling

How the printer signals and handles printing faults.

5.4.7 Pausing Printing

Methods for pausing the print, manually or automatically.

5.4.8 Ceasing Printing

How to stop a print job, manually or due to alarms.

5.4.9 Post-Printing Actions

Steps to take after a print job is completed.

5.5 Changing Default Settings

Modifying system preferences and configurations.

5.5.1 System Date and Time

Manually updating the printer's date and time.

5.5.2 Network Remote Access

Enabling/disabling remote access after system restart.

5.5.3 WiFi Auto-Reconnect

Configuring automatic WiFi connection.

5.5.4 Developer Mode

Enabling developer mode for debugging.

5.5.5 USB Printing Mode

Enabling direct printing via USB.

5.5.6 Door and Cap Lock

Enabling/disabling the front door and cap locking mechanism.

5.5.7 Liquid Cooler Control

Manually controlling the liquid cooling system.

5.5.8 Motor Enable;Disable

Turning printer motors on or off.

5.6 Printer State Monitoring

Viewing real-time status of printer components.

5.6.1 Temperature and Humidity

Monitoring current temperatures and humidity levels.

5.6.2 Material State

Checking the remaining weight of consumables.

5.6.4 Liquid Cooling System State

Viewing the status of the liquid coolant.

5.6.4 Software Version Information

Displaying OS, screen, and firmware version numbers.

6 Leveling and Calibration

6.1 Manual Leveling & XYZ Calibration

Procedures for manual buildplate leveling and axis calibration.

6.1.1 Manual Leveling Procedure

Step-by-step guide for manual buildplate leveling.

6.1.2 Z Calibration

Calibrating the Z-axis offset between nozzles.

6.1.3 XY Calibration

Calibrating the XY-axis offset between nozzles.

6.2 Auto Leveling & XYZ Calibration

Procedures for automatic buildplate leveling and axis calibration.

6.2.1 Auto Leveling Process

Steps to perform the automated leveling sequence.

6.3 Material Weight Calibration

Calibrating the weight sensors for material rolls.

6.4 Extruder Clamp Force Calibration

Adjusting the filament feeding clamp force.

7 Maintenance

7.1 Pre-Print Inspections

Checks to ensure print safety and quality before starting.

7.1.1 Buildplate Inspection

Inspecting and cleaning the buildplate glass.

7.1.2 Empty Printing Chamber

Clearing debris from the chamber.

7.1.3 Nozzle Inspection

Checking nozzle cleanliness for optimal print quality.

7.2 Post-Print Maintenance

Tasks performed after each print job.

7.2.1 Clean Buildplate

Cleaning the buildplate after print removal.

7.2.2 Nozzle Brush Care

Cleaning or replacing the nozzle brush.

7.3 Periodic Maintenance

Regular servicing for printer longevity.

7.3.1 Clean Extruder Feeding Gear

Cleaning material buildup from the feeding gear.

7.3.2 Moving Parts Lubrication

Lubricating linear rails and bearings.

7.3.3 Chamber Filter Maintenance

Inspecting or replacing the air filter screen.

7.3.4 Pipe Maintenance

Replacing feeding and cooling pipes.

7.3.5 Liquid Coolant Management

Information on coolant validity and replacement.

7.4 Other Maintenance Checks

Recommended pre-warranty inspection of printer components.

8 Troubleshooting

Filament Chamber High Temperature

High temperature in filament chamber; check sensor and wire.

Filament Chamber Door Open

Filament chamber door is open; close the door.

High Cooling Liquid Temperature

High temperature in cooling liquid; check sensor or compressor.

Low Filament Weight (Left)

Low filament weight detected on the left; check left filament.

Low Filament Weight (Right)

Low filament weight detected on the right; check right filament.

Slow L-Nozzle Heating

L-Nozzle heating is too slow; check L-Nozzle heater.

Slow R-Nozzle Heating

R-Nozzle heating is too slow; check R-Nozzle heater.

Slow Buildplate Heating

Buildplate heating is too slow; check sensor or heater.

Slow Chamber Heating

Chamber heating is too slow; check sensor or heater.

L-Extruder Out of Material

L-Extruder is out of material; load or change material.

R-Extruder Out of Material

R-Extruder is out of material; load or change material.

L-Extruder Feeding Error

L-Extruder feeding error; check feeding system, nozzle, wire.

R-Extruder Feeding Error

R-Extruder feeding error; check feeding system, nozzle, wire.

Chamber Front Door Open

Chamber front door is open; close the front door.

Chamber Top Door Open

Chamber top door is open; close the top door.

L-Extruder Switch Position Abnormal

L-Extruder switch abnormal; recalibrate or readjust sensor.

R-Extruder Switch Position Abnormal

R-Extruder switch abnormal; recalibrate or readjust sensor.

L-Nozzle Leveling Sensor Triggered

L-Nozzle leveling sensor triggered; check sensor state, wire, connector.

High Cooling Liquid Temperature

High temperature in cooling liquid; check sensor or compressor.

Low Cooling Liquid Level

Low cooling liquid level; add liquid or check sensor.

High L-Nozzle Temperature

High temperature detected at L-Nozzle; check sensor or heater.

High R-Nozzle Temperature

High temperature detected at R-Nozzle; check sensor or heater.

High Buildplate Temperature

High temperature detected at buildplate; check sensor or heater.

High Chamber Temperature

High temperature detected at chamber; check sensor or heater.

L-Nozzle Sensor Wire Broken

L-Nozzle sensor wire is broken; check sensor wire.

R-Nozzle Sensor Wire Broken

R-Nozzle sensor wire is broken; check sensor wire.

Buildplate Sensor Wire Broken

Buildplate sensor wire is broken; check sensor wire.

Chamber Sensor Wire Broken

Chamber sensor wire is broken; check sensor wire.

Buildplate Overheating Switch Triggered

Buildplate overheating switch triggered; check heater or switch wire.

X Limit Switch Triggered

X limit switch triggered; check layer shift or range.

Y Limit Switch Triggered

Y limit switch triggered; check layer shift or range.

Z Limit Switch Triggered

Z limit switch triggered; check leveling or range.

Serial Communication Error (FW)

Serial communication error with firmware; restart printer.

Serial Communication Error (SW)

Serial communication error with software; restart printer.

Power Down (Left Nozzle)

Power is down for the left nozzle; check power supply.

Power Down (Right Nozzle)

Power is down for the right nozzle; check power supply.

Intamsys Funmat Pro 410 Specifications

General IconGeneral
BrandIntamsys
ModelFunmat Pro 410
Category3D Printers
LanguageEnglish

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