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THERMOSTREAM ATS-645
inTest THERMOSTREAM ATS-645 User Manual
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Part Number:
41 Hampden Road, Mansfield, MA U.S.A.
Tel: +1.781.688.2300
www.inTESTthermal.com
LM04050
A
TS-545 & -645
THERMOSTREAM
®
Interface & Applications Manual
Revision A
January 2013
2
Table of Contents
Default Chapter
3
Table of Contents
3
Preface
8
To Our Customers
8
Intest Thermal Solutions Support
9
Before You Call
10
In this Chapter
11
This Chapter Is Divided into the Following Sections
11
Chapter 1. Safety
11
Chapter Overview
11
Section A. Safety Precautions, Warnings, Cautions
12
Warnings
12
Cautions
15
Section B. CONSIGNES de SÉCURITÉ POUR LE PERSONNEL EXPLOITANT
17
Avertissement
17
Attention
20
Section C. SICHERHEITSHINWEISE für das BEDIENPERSONAL
22
Warnhinweis
22
Hinweis
25
Section D. PRECAUCIONES de SEGURIDAD para el PERSONAL de OPERACIONES
26
Advertencia
26
Precaucion
29
Section E. Säkerhets Föreskrifter Och Varningar, Varsamhet
30
Varningar
30
Försiktighet Och Varsamhet
33
Chapter 2. Preparation for Use
35
Chapter Overview
35
Section A. Initial System Setup Checklist
36
Setup Checklist
36
Section B. General Information
37
Overview
37
Scope of Manual
38
Related Documentation
39
User/Owner Documentation
40
Remote Operation Modes
41
Topic See Page
42
Receipt of Shipment
43
Unpacking Instructions
44
Repackaging System
46
Section C. Unpacking/Receipt of Shipment
42
Overview
42
Section D. Placement Requirements
47
Clearances, Dimensions, Weight
47
Section E. Attaching the Thermal Cap and Shroud
49
Section F. Rear Panel, Air and Power Connections
50
Section G. Power Connections and Voltage Requirements
52
Overview
52
System Power Requirements
53
To Re-Configure the Auto Transformer
54
Voltage Configuration Cards
56
Connecting the Main Power
59
Section H. Air Connections
60
Overview
60
Compressed Air Standards
61
Connecting the Main Air Supply (Compressed Air)
62
Connecting Purged Air
63
Section I. Rear Panel I/O Ports
64
I/O Ports Overview
64
Section J. Interfacing and Attaching Thermocouples
65
Overview
65
Sensor Interface Guidelines
66
T-Type Sensors
68
K-Type Sensors
71
Non-Standard Thermocouples
72
Section K. Static, Moisture, and Extreme Temperature Protection
74
Overview
74
Electrostatic Discharge (ESD) Protection
75
Moisture Protection
76
Insulation (Minimizing Heat Conductivity)
78
Chapter 3. System Operation
81
Chapter Overview
81
Section A. System Startup and Shutdown
82
Overview
82
Initializing Cold Flow
83
Initializing Hot Flow
84
System Shutdown
85
Section B. Thermal Head and Manipulator
86
Overview
86
Head and Manipulator Introduction
87
Manipulator Locks
88
Stand Motion: Up/Down
91
Thermal Head Motion
92
Section C. Operator Control Module (OCM)
93
Overview
93
OCM Overview
94
ATS-545 & -645 Screens Overview
97
Air Purge and Compressor Delay Screens
98
TOP MENU Screen
99
CONFIGURE SYSTEM Screen
100
MANUAL OPERATION Screen
102
MANUAL TEST SETUP Screen
103
MANUAL OPERATION "RAMP/CYCLE" Screen
106
DEFINE PARAMETERS Screen
107
PROGRAM OPERATION Screen
109
PROGRAM TEST SETUP Screen
110
PROGRAM OPERATION "RAMP/CYCLE" Screen
112
SETUP OPTIONS Screen
114
COPY SETUP Screen
115
Chapter Overview
117
Chapter 4 . Remote Interfaces
118
Section A. Remote Interfaces, Overview and Assumptions
118
Remote Interfaces Overview
118
Section B. Syntax
119
Syntax Overview
119
Section C. Command Processing
120
Command Processing Overview
120
Section D. Error Reporting
121
Section E. Maximizing Communications Throughput
122
Section F. IEEE-488.2 Interface
123
Set: Bus Address
123
Section G. Serial Interface
124
Serial Interface Connector
124
Serial Interface Parameters
124
Serial Cables: 25 Pin, 9 Pin
125
Section H. Remote Command Set
126
Remote Commands Overview
126
IEEE Mandatory Commands
127
RS-232C Serial Commands
129
Device Specific Commands
130
Section I. MCT Interface
135
MCT Interface
135
Chapter 5. Routine Maintenance
137
Chapter Overview
137
Section A. Maintenance Log
138
Section C. Side Panel and Cover Removal
140
Section D. Air Path Maintenance
141
Overview
141
Drain Moisture from Pneumatics Filter Elements
142
Pneumatics Filter Element Replacement
144
Air Dryer: Post Filter Replacement
145
Muffler Replacement
146
Section E. Verification of DUT
147
Overview
147
DUT Verification Introduction
148
Low Temperature Verification
149
High Temperature Verification
153
Section F. Calibration
157
Overview
157
Calibration Introduction
158
Calibration Choice Screen
159
Calibration Procedure (Main Air Sensor)
160
Calibration Procedure (Type T or K Sensor)
163
Flow Board Calibration
166
LCD Screen Contrast Calibration
173
Appendix A - MSDS Overview
175
Appendix B - Drawings Overview
177
Appendix C - Backwards Compatibility
183
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inTest THERMOSTREAM ATS-645 Specifications
General
Brand
inTest
Model
THERMOSTREAM ATS-645
Category
Test Equipment
Language
English
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