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ITEM MAINTENANCE INTERVAL REMARKS
(whichever comes first)
Hours Calendar
Clean engine, battery charger surroundings
and components from debris Pre-Ride Remove all debris
Seat belts Pre-Ride Check for damage and operation
Shift linkage Pre-Ride Make sure Park will fully engaged. Adjust if necessary
Brake fluid level and pressure Pre-Ride Inspect. Adjust, lubricate or replace as needed
Steering Pre-Ride
Front suspension Pre-Ride
Rear suspension Pre-Ride
Tires Pre-Ride
Wheels/fasteners Pre-Ride
Frame fasteners Pre-Ride
Headlamp & tail lights Pre-Ride
Axle and steering joint boots Pre-Ride
Check battery water level Monthly Inspect. Fill if necessary
Torque battery terminals Monthly Torque to 140 ft. lb.
Place dielectric grease on batteries Monthly Inspect, lubricate, reapply as needed
Brake pad wear 50 hr 3 Months Inspect periodically
Transmission/gearbox oil 50 hr 3 Months Inspect level, change yearly
Rear differential oil 50 hr 3 Months Inspect, lubricate, change yearly
Front differential oil 50 hr 3 Months Inspect level, change yearly
Lubricate front suspension 100 hr 12 Months Lubricate polyurethane joints
Lubricate rear suspension 100 hr 12 Months Lubricate polyurethane joints
Steering 150 hr 12 Months Inspect, lubricate
Throttle cable 150 hr 12 Months Inspect, adjust, lubricate, replace if needed
Wiring 250 hr 24 Months Inspect for wear. Apply dielectric grease to connectors subject
to water, mud, etc.
Brake fluid 500 hr 24 months Change every two years or 500 hours
Front wheel bearings 500 hr 36 months Inspect, replace as needed
Toe adjustment - - Inspect, adjust as needed
PERIODIC MAINTENANCE
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