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Intimidator 2500 EV User Manual

Intimidator 2500 EV
60 pages
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OWNER’S
MANUAL
2500 EV
Electric Vehicle
UTVRevised 6-17-2013
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Intimidator 2500 EV Specifications

General IconGeneral
Battery Voltage48V
Top Speed25 mph
TypeElectric
Battery TypeLead Acid
Batteries6
ChargerOnboard

Summary

Introduction and Safety Basics

Introduction to Intimidator Owner's Manual

Overview of the owner's manual, vehicle purpose, and operational hazards.

Safety Definitions: Danger, Warning, Notice

Explains the meaning of safety terms like DANGER, WARNING, and NOTICE.

Understanding Vehicle Safety Labels

Importance of reading and following instructions on vehicle warning labels.

Vehicle Safety and Operation Guidelines

ROPS Inspection Guide for Vehicle Safety

Guide for inspecting ROPS integrity, identifying critical damage, and service requirements.

General Safety and Operation Rules

Covers prohibited operations, essential safety practices, and operator responsibilities.

Safe Operation Practices

Essential guidelines for safe vehicle operation and prohibited actions.

Operator Responsibilities

Rules for vehicle use, including damaged vehicles and speed limits.

Terrain and Maneuver Safety

Advice on safe hill climbing, turning, and avoiding stunts or improper operation.

Tire and Modification Safety

Importance of proper tires and warnings against unauthorized vehicle modifications.

Safe Riding Gear Recommendations

Essential protective clothing and gear for comfortable and safe riding.

Protective Gear Details

Details on helmet standards, eye protection, gloves, boots, and clothing.

Features, Controls, and Operation Overview

Explains key features, controls, and operational aspects of the vehicle.

Ignition Key and Instrument Cluster

Details on the ignition system, speedometer, and digital display functions.

Switches and Operational Controls

Explanation of switches for lights, 4WD, differential lock, and dump bed.

4WD and Differential Lock Operation

Procedures for engaging/disengaging 4WD and locking the rear differential.

Rollover Protection Structure (ROPS)

Information on the ROPS structure, its standards, and dangers of modification.

Seat Belt Usage and Safety

Importance and correct use of the vehicle's 3-point seat belts for occupant safety.

Tilt Steering and Shifting Gears

How to adjust tilt steering and operate the gear shifter.

Systems, Maintenance, and Specifications

Hauling Cargo Safely

Precautions for loading, securing, and transporting cargo in the vehicle.

Cargo Box Operation and Tailgate

Procedures for dumping the cargo box and operating the tailgate safely.

Towing Load Capacity and Precautions

Guidelines and limits for towing trailers, including tongue weight and speed.

Adjusting Rear Spring Position

How to adjust rear shock absorber spring position for different terrain and loads.

Service and Maintenance Schedule

Overview of periodic maintenance, chart, and definition of severe use.

Periodic Maintenance Chart

Schedule for routine vehicle inspections, adjustments, and part replacements.

Severe Use Definition for Maintenance

Criteria defining severe operating conditions requiring more frequent maintenance.

Engine and Drive System Information

Details on engine specs, lubrication, fluids, fuses, relays, and electrical components.

Batteries and Charging System

Guidelines for battery maintenance, charging, and troubleshooting.

Transmission and Differential Service

Procedures for transmission oil, shifting linkage, and differential maintenance.

Vehicle Components and Systems

Precautions for water submersion, headlight adjustment, and CV joint boots.

Brake System Maintenance

Procedures for checking brake fluid level and inspecting the brake system.

Tires and Steering Inspection

Information on tire tread depth, pressure, and steering wheel inspection.

Front Tire Alignment Adjustment

Procedure for adjusting the front tire alignment for optimal handling.

Storage and Appearance Maintenance

Best practices for cleaning, storing, and maintaining the vehicle's appearance.

Vehicle Specifications

Detailed specifications for components, drive system, measurements, and safety.

Troubleshooting, Warranty, and Records

Troubleshooting Vehicle Issues

Guidance for diagnosing and resolving common vehicle problems and error codes.

Battery Charger Fault Code Indications

Troubleshooting battery charger faults, LED indicators, and error codes.

General Vehicle Fault Conditions

Diagnosing common operational faults, shutdowns, and system errors.

Limited Warranty Information

Details on the 1-year warranty, replacement parts, exclusions, and customer responsibilities.

Warranty Coverage and Exclusions

Explains the warranty period, what's covered, limitations, and exclusions.

Customer Responsibilities for Warranty

Customer obligations for warranty registration and proper vehicle operation.

Vehicle Service Record Log

Sections for logging periodic maintenance, service dates, and dealer stamps.

Owner Registration and Training Certificate

Form for registering the vehicle and acknowledging safety training.

Purchaser's Safety Check List

Purchaser's acknowledgment of safety rules and understanding of the operator's manual.